IP Library › Granted Patent US 12,497,185
Granted Patent B2
US 12,497,185 · App. 18/398,841 · Granted Dec 16, 2025

Managing cooling airflow using variable-geometry openings

Inventors: Gregor Veble Mikic (Santa Cruz, CA); Benjamin Brelje (Ann Arbor, MI); Jeffrey Allen Lotterman (Los Angeles, CA); Robert Gulliver Lynn (Auckland, NZ)
Assignee: Joby Aero, Inc.
B64D33/08B60L58/33B64C3/38B64D27/31B64D27/355H01M8/04029H01M8/04067H01M8/04768B60L2200/10H01M2250/20
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Quick Facts
Patent No.
US 12,497,185
App. No.
18/398,841
Granted
Dec 16, 2025
Kind
B2
Abstract

A variable-geometry cooling airflow management system and method for managing the cooling of a fuel cell on an aerodynamic vehicle (such as an aircraft). The cooling management is achieved by providing a conduit having a fan, radiator, and variable-geometry openings (such as variable-geometry inlet and variable-geometry outlet) at the conduit ends. Heat from the fuel cell is transferred to a coolant, which then flows through the radiator in the conduit. Cooling airflow passes over the radiator to provide fuel cell cooling. The amount of cooling airflow over the radiator is adjusted by varying the size of the variable-geometry inlet, the variable-geometry outlet, or both. Adjustments are made based on the operational parameters of the aircraft such as airspeed and flight configuration. A fan also may be located in the conduit, a speed of which is varied by the control system based on the operational parameters of the aircraft.

Claims (49)

1 . A method of managing cooling of a fuel cell on an aerodynamic vehicle, the method comprising:

transferring heat generated by operation of the fuel cell to a coolant;

circulating the coolant to a radiator located in a conduit;

cooling the fuel cell by transferring heat from the coolant to a cooling airflow passing through the conduit and over the radiator; and

adjusting the cooling of the fuel cell by varying a geometry of at least one opening to the conduit to adjust an amount of cooling airflow over the radiator,

wherein the aerodynamic vehicle is an aircraft that comprises a propulsion system that is rotatable between a vertical flight orientation and a horizontal flight orientation, wherein the at least one opening comprises at least one of: (a) a variable-geometry inlet; and (b) a variable-geometry outlet, and further comprising varying a size of at least one of: (c) the variable-geometry inlet; and, (d) the variable-geometry outlet, based on an orientation of the propulsion system.

2 . The method of claim 1 , wherein adjusting the cooling of the fuel cell further comprises:

determining operational parameters of the aircraft; and

varying the geometry of the at least one opening to the conduit based on the operational parameters of the aircraft.

3 . The method of claim 2 , wherein the at least one opening comprises a variable-geometry outlet, and further comprising varying a size of the variable-geometry outlet based on an airspeed of the aircraft.

4 . The method of claim 2 , wherein the at least one opening comprises a variable-geometry inlet, and further comprising varying a size of the variable-geometry inlet based on an airspeed of the aircraft.

5 . The method of claim 2 , wherein the at least one opening comprises a variable-geometry inlet and a variable-geometry outlet, the method further comprising:

varying a size of the variable-geometry inlet based on the operational parameters;

varying a size of the variable-geometry outlet based on the operational parameters; and

adjusting a speed of a fan located in the conduit based on the operational parameters.

6 . The method of claim 2 , wherein operational parameters comprise a temperature of the coolant downstream from the fuel cell.

7 . An aircraft, comprising:

a propulsion system;

a fuel cell system including a fuel cell powered by hydrogen received from a supply of hydrogen;

a first heat exchanger for transferring heat from the fuel cell to a coolant fluid located in a coolant loop;

a second heat exchanger located in a conduit in the aircraft for transferring heat to a cooling airflow passing through the conduit;

at least one variable-geometry opening to allow the cooling airflow to pass into or out of the conduit; and

a control system for varying a size of the at least one variable-geometry opening based on operational parameters of the aircraft;

wherein the propulsion system is rotatable between a vertical flight orientation and a horizontal flight orientation;

wherein the at least one variable-geometry opening comprises at least one of: (a) a variable-geometry inlet; and (b) a variable-geometry outlet;

wherein the control system is configured to vary the size of at least one of: (c) the variable-geometry inlet; and, (d) the variable-geometry outlet, based on an orientation of the propulsion system.

8 . The aircraft of claim 7 , further comprising:

a fan located in the conduit, wherein the control system is also configured to vary a speed of the fan based on the operational parameters of the aircraft.

9 . The aircraft of claim 7 , wherein the at least one variable-geometry opening comprises a variable-geometry outlet and wherein the control system is also configured to vary the size of the variable-geometry outlet based on an airspeed of the aircraft.

10 . The aircraft of claim 7 , further comprising:

a control system configured to vary a size of the at least one variable-geometry opening based on operational parameters of the aircraft; and

a fan located in the conduit,

wherein the at least one variable-geometry opening comprises a variable-geometry inlet and a variable-geometry outlet, and wherein the control system controls the size of the variable-geometry inlet, the size of the variable-geometry outlet, and a speed of the fan based on the operational parameters.

11 . A non-transitory computer-readable storage medium including instructions that when executed by a computer, cause the computer to perform operations for managing a cooling airflow to cool a fuel cell on an aircraft, the operations comprising:

circulating a coolant fluid from the fuel cell to a radiator located in a conduit;

cooling the fuel cell by transferring heat from the coolant fluid to the cooling airflow flowing through the conduit and over the radiator;

determining operational parameters of the aircraft; and

managing an amount of cooling airflow passing over the radiator by adjusting a size of at least one variable-geometry opening to the conduit, wherein the size of the at least one variable-geometry opening to the conduit is adjusted based on the operational parameters;

wherein the instructions, when executed by the computer, cause the computer to perform the operations for managing the cooling airflow to cool the fuel cell on the aircraft having a propulsion system that is rotatable between a vertical flight orientation and a horizontal flight orientation;

wherein the at least one variable-geometry opening comprises a variable-geometry inlet, and the operations further comprise varying a size of the variable-geometry inlet based on an orientation of the propulsion system.

12 . The computer-readable storage medium of claim 11 , wherein the at least one variable-geometry opening comprises a variable-geometry outlet, and the size of the variable-geometry outlet is varied based on an airspeed of the aircraft.

13 . The computer-readable storage medium of claim 12 , the operations further comprising:

adjusting a speed of a fan located in the conduit based on the operational parameters.

14 . The computer-readable storage medium of claim 11 , wherein the at least one variable-geometry opening comprises a variable-geometry inlet and a size of the variable-geometry inlet is varied based on an airspeed of the aircraft.

15 . The computer-readable storage medium of claim 11 , wherein the operational parameters comprise a temperature of the coolant fluid downstream from the fuel cell.

16 . The computer-readable storage medium of claim 11 , wherein the at least one variable-geometry opening comprises a variable-geometry inlet and a variable-geometry outlet, the operations further comprising:

adjusting a size of the variable-geometry inlet based on the operational parameters;

adjusting a size of the variable-geometry outlet based on the operational parameters; and

adjusting a speed of a fan located in the conduit based on the operational parameters.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 31, 2024
From: MIKIC, GREGOR VEBLE; BRELJE, BENJAMIN; LOTTERMAN, JEFFREY ALLEN; LYNN, ROBERT GULLIVER
To: JOBY AERO, INC.
Reel/Frame 066313/0703 →
Continuity (2)
Provisional Application 63477497 · Dec 28, 2022
Related Publication 20240217669A1 · Jul 4, 2024
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