IP Library › Granted Patent US 12,460,899
Granted Patent B2
US 12,460,899 · App. 18/407,070 · Granted Nov 4, 2025

Pneumatic projectile launching system

Inventors: Benjamin Noji (Landenberg, PA); Rodd Rambo (Smyrna, DE)
Assignee: Polarstar Engineering & Machine, LLC
F41B11/723
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Quick Facts
Patent No.
US 12,460,899
App. No.
18/407,070
Granted
Nov 4, 2025
Kind
B2
Abstract

A pneumatic assembly for a projectile launching system including a body defining a continuous bore. A nozzle is positioned within the bore adjacent the forward end of the body and is moveable between a rearward position wherein the nozzle facilitates passage of a projectile through a projectile port and a forward position wherein the nozzle blocks the projectile port to prevent passage of a projectile therethrough.

Claims (14)

1 . A pneumatic valve mechanism comprising:

a volume chamber;

a valve positioned within the volume chamber, the valve moveable between an exhaust position wherein flow through from the volume chamber through the valve is facilitated while flow into the volume chamber from a fill port is prevented and a filling position wherein flow through from the volume chamber through the valve is prevented while flow into the volume chamber from the fill port is facilitated, the valve being biased to the exhaust position;

a sear having a catch surface configured to engage a surface of the valve to retain the valve in the filling position and to release the valve into the exhaust position when actuated; and

a secondary sear having a catch surface configured to engage the surface of the valve to retain the valve in the filling position and to release the valve into the exhaust position when actuated, wherein the catch surface of the secondary sear is located rearward of the catch surface of the sear so that the catch surface of the secondary sear does not engage the surface of the valve when the sear is engaged.

2 . The pneumatic valve mechanism of claim 1 wherein the secondary sear catches the valve as it moves into the filling position if the sear is currently actuated, and then releases the valve onto the sear when the sear is longer actuated.

3 . A pneumatic assembly for a projectile launching system comprising:

a body defining a continuous bore from a substantially open forward end of the body to a substantially closed rearward end of the body;

the valve mechanism of claim 2 ;

a nozzle positioned within the bore adjacent the forward end of the body, the nozzle moveable between a rearward position wherein the nozzle facilitates passage of a projectile through a projectile port and a forward position wherein a projectile is fired and nozzle blocks the projectile port to prevent passage of an additional projectile therethrough;

a rear acting area of the nozzle in fluid communication with volume chamber;

a forward acting area of the nozzle onto which a constant rearward biasing force is applied;

an interface between the nozzle and the valve mechanism of claim 2 which applies a force to the valve in the direction of the filling position during a section of the rearward travel of the nozzle.

4 . The pneumatic assembly of claim 3 , wherein fluid flow into the volume chamber is controlled by the position of the sear and not by the position of the valve.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 24, 2025
From: NOJI, BEN; RAMBO, RODD
To: POLARSTAR ENGINEERING & MACHINE LLC
Reel/Frame 072209/0905 →
Continuity (4)
Continuation 17676326 · Feb 21, 2022
Continuation 17004086 · Aug 27, 2020
Provisional Application 62913901 · Oct 11, 2019
Related Publication 20250027745A1 · Jan 23, 2025
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