Staple instrument
There is provided a staple instrument for inserting and removing staples from bone. A rotational drive shaft is turned to provide finite adjustments to open and close jaws used to hold and adjust the legs of a staple. A converter coupling converts the rotational motion of the drive shaft to liner motion to operate an articulated linkage system that moves the jaws. The jaws include a sharp edge to engage under a bridge of a staple inserted in bone segments and a convex pry surface that cooperates with the edge to pry a staple from the bone segments when the instrument is pulled away from the bone segments.
1 . A staple instrument comprising:
an articulated linkage including first and second sets of articulated links, each set of articulated links including a first link and a second link, the first link of the first set of articulated links connected to the second link of the first set of articulated links at a first pivot, the first link of the second set of articulated links connected to the second link of the second set of articulated links at a second pivot, the second link of the first set of articulated links being pivotally connected to the second link of the second set of articulated links at a third pivot and each second link also terminating in a jaw;
a drive shaft; and
a coupling intermediate the articulated linkage and the drive shaft to convert rotational motion of the drive shaft to linear motion for the articulated linkage, wherein the linear motion pivots the first and second links to thereby move the jaws relative to one another, and wherein the coupling includes a lobe to which the articulated linkage is coupled.
2 . The staple instrument of claim 1 wherein the drive shaft is fixed against axial movement.
3 . The staple instrument of claim 2 wherein the coupling moves axially along the drive shaft.
4 . The staple instrument of claim 1 wherein the drive shaft includes a first segment moveable into engagement with the coupling and a second segment moveable to disengage the coupling.
5 . The staple instrument of claim 1 comprising a pivot being spaced from the third pivot and connecting the first link of the first set of articulated links to the coupling.
6 . The staple instrument of claim 5 , wherein the first pivot is disposed proximal the jaws relative to the second pivot.
7 . A staple instrument comprising:
an articulated linkage including first and second sets of articulated links, each set of articulated links including a first link and a second link, the first link of the first set of articulated links connected to the second link of the first set of articulated links at a first pivot, the first link of the second set of articulated links connected to the second link of the second set of articulated links at a second pivot, the second link of the first each set of articulated links being pivotally connected to the second link of the second set of articulated links at a third pivot and each second link also terminating in a jaw;
a staple, wherein the staple is removably inserted into the jaw;
a drive shaft fixed against longitudinal movement; and
a coupling intermediate the drive shaft and the articulated linkage to convert rotational motion of the drive shaft to linear motion to drive the articulated linkage, the coupling capable of moving along the drive shaft to pivot the jaws about the first pivot axis, the coupling including a lobe to which an end of the articulated linkage is coupled.
8 . The staple instrument of claim 7 comprising a housing and the third pivot axis being fixed relative to the housing.
9 . The staple instrument of claim 7 comprising a housing and at least of portion of the articulated linkage being capable of extending laterally from the housing.
10 . The staple instrument of claim 7 comprising a housing and the drive shaft being fixed to the housing to prevent longitudinal movement of the drive shaft.
11 . A staple instrument comprising:
a housing;
jaws;
a pin fixed to the housing, the jaws being pivotable about the pin;
a drive shaft fixed against longitudinal movement to the housing;
an articulated linkage including first and second sets of articulated links, each set of articulated links including a first link and a second link, the second link of the first set of articulated links pivotally connected to the second link of the second set of articulated links at a first pivot and each second link also terminating in the jaws, the articulated linkage capable of pivoting the jaws relative to one another about the pin; and
a coupling intermediate the drive shaft and the articulated linkage to convert rotational motion of the drive shaft to linear motion to drive the articulated linkage, the coupling capable of moving along the drive shaft to pivot the jaws about the pin, the coupling including a lobe to which an end of the articulated linkage is coupled.
12 . The staple instrument of claim 11 wherein the housing includes a first housing body and a second housing body.
13 . The staple instrument of claim 11 wherein the housing includes at least one opening through which at least a portion of the articulated linkage extends during operation.
14 . The staple instrument of claim 11 wherein the jaws each define a hook to hold a staple.
15 . The staple instrument of claim 11 wherein the drive shaft includes a threaded connection with the coupling.
16 . The staple instrument of claim 11 wherein the drive shaft includes a drive segment and a cleaning segment, the drive segment having a first diameter so that the drive shaft engages the coupling to move the coupling along the drive shaft, the cleaning segment having a second diameter that provides clearance between the drive shaft and the coupling for cleaning the coupling, and the second diameter being less than the first diameter.