WELLSITE WET SCREENING SYSTEM FOR PROPPANTS AND METHODS OF USING SAME
The invention comprises a system for wet screening of oilwell proppant at the wellsite to provide a controlled and controllable amount of properly sized and screened proppant and fluid to a frac fluid blending system.
1 .- 20 . (canceled)
21 . A method of creating a subterranean formation fracturing fluid, comprising:
locating adjacent a wellhead a vibratory screening system having at least one vibratory screen;
locating a fracturing fluid blending system near the vibratory screening system;
conveying sand to the vibratory screening system;
rejecting proppant-containing material from the vibratory screening system that does not pass through the at least one vibratory screen;
directing proppant that passes through the at least one vibratory screen to the fracturing fluid blending system;
adding a predetermined amount of water to the fracturing fluid blending system;
creating in the fracturing fluid blending system the subterranean formation fracturing fluid comprising the proppant that passed through the at least one screen and directed to the fracturing fluid blending system; and
pumping the formation fracturing fluid from the fracturing fluid blending system.
22 . The method of claim 21 , wherein the sand conveyed to the vibratory screening system is as-mined sand.
23 . The method of claim 22 , wherein the sand has a moisture content of more than 1%.
24 . The method of claim 21 , wherein the sand conveyed to the vibratory screening system has not been artificially dried.
25 . The method of claim 23 , wherein the fracturing fluid blending system is mounted on a vehicle chassis.
26 . The method of claim 25 , wherein the fracturing fluid blending system comprises a blending tub.
27 . The method of claim 26 , wherein the sand that passes through the at least one vibratory screen is directed from the at least one vibratory screen to the blending tub.
28 . The method of claim 27 , wherein the fracturing fluid blending system comprises a hopper and material auger system.
29 . The method of claim 22 , wherein conveying sand to the at least one vibratory screen comprises supplying sand at a predetermined rate to the at least one vibratory screen.
30 . The method of claim 27 , wherein the sand directed to the blending tub enters at a predetermined rate.
31 . The method of claim 22 , wherein conveying sand to the at least one vibratory screen comprises providing a belt conveyor having a weight sensor.
32 . The method of claim 22 , wherein creating the subterranean formation fracturing fluid comprises adding a predetermined amount of water to the blending tub.
33 . The method of claim 32 , wherein creating the subterranean formation fracturing fluid comprises adding chemicals to the blending tub.
34 . The method of claim 21 , wherein pumping the subterranean formation fracturing fluid from the fracturing fluid blending system comprises transferring the subterranean formation fracturing fluid to injection pumps located adjacent the wellhead.
35 . The method of claim 23 , wherein the sand that passes through the at least one vibratory screen is not stored or stockpiled before the sand is directed to the fracturing fluid blending system.
36 . The method of claim 27 , wherein the sand that passes through the at least one vibratory screen is not stored or stockpiled before the sand enters the blending tub.
37 . The method of claim 21 , further comprising supplying an amount of water to the at least one vibratory screen and transferring the sand and water that passes through the at least one vibratory screen to the fracturing fluid blending system.
38 . The method of claim 37 , wherein the sand and water that passes through the at least one vibratory screen enters the blending tub.
39 . The method of claim 32 , wherein adding a predetermined amount of water to the blending tub comprises, as a first portion, an amount of water supplied to the at least one vibratory screen and, as a second portion, additional water added to the blending tub separately from the first portion.
40 . The method of claim 39 , wherein the first portion of water added to the blending tub accounts for up to 75% of water added to the blending tub.