IP Library Granted Patent US 12,537,266
Granted Patent B2
US 12,537,266 · App. 18/420,078 · Granted Jan 27, 2026

Electrolyte membrane for lithium-air battery, method of manufacturing same and lithium-air battery comprising same

Inventors: Eun Ji Kwon (Gyeonggi-do, KR); Samuel Seo (Gyeonggi-do, KR); Gwang Seok Oh (Gyeonggi-do, KR); Seok Ju Kang (Ulsan, KR); Kyung Eun Baek (Ulsan, KR)
Assignees: Hyundai Motor Company; Kia Corporation; Ulsan National Institute of Science and Technology
H01M50/446H01M4/382H01M4/583H01M12/08H01M50/403
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,537,266
App. No.
18/420,078
Granted
Jan 27, 2026
Kind
B2
Abstract

Disclosed are an electrolyte membrane for a lithium-air battery, a method of manufacturing the same, a cathode for a lithium-air battery, a method of manufacturing the same, and a lithium-air battery including the electrolyte membrane and the cathode. Particularly, the lithium-air battery includes i) an electrolyte membrane, which is manufactured using an inorganic melt admixture including two or more nitrogen-oxide compounds and thus may have a very low eutectic point, and ii) a cathode, which is manufactured by reducing a metal at a fast speed on a carbon material. As such, the lithium-air battery is capable of stably operating even at low temperatures and providing high power output.

Claims (20)

1 . An electrolyte membrane for a lithium-air battery manufactured by a method, wherein the method comprises:

preparing an inorganic salt;

preparing an inorganic melt admixture by melting the inorganic salt;

immersing a separator in the inorganic melt admixture; and

drying the immersed separator,

wherein the separator has pores therein, and the inorganic melt admixture is incorporated into and attached to inner and outer portions of the separator,

wherein the inorganic salt comprises:

three types of the nitrogen-oxide compounds, four types of the nitrogen-oxide compounds, or five types of the nitrogen-oxide compounds,

wherein the three types of the nitrogen-oxide compounds comprise an amount of about 29 mol % to 35 mol % of lithium nitrate, an amount of about 51 mol % to 56 mol % of potassium nitrite and an amount of about 10 mol % to 15 mol % of cesium nitrate,

the four types of the nitrogen-oxide compounds comprise an amount of about 27 mol % to 31 mol % of lithium nitrate, an amount of about 38 mol % to 50 mol % of potassium nitrate, an amount of about 11 mol % to 20 mol % of sodium nitrate and an amount of about 10 mol % to 13 mol % of calcium nitrate, and

the five types of the nitrogen-oxide compounds comprise an amount of about 14 mol % to 17 mol % of lithium nitrate, an amount of about 29 mol % to 31 mol % of potassium nitrate, an amount of about 28 mol % to 32 mol % of cesium nitrate, an amount of about 9 mol % to 11 mol % of sodium nitrate and an amount of about 13 mol % to 18 mol % of calcium nitrate,

all the mol % based on the total mole of the nitrogen-oxide compounds,

wherein the inorganic salt has a eutectic point of about 100° C. or less.

2 . A lithium-air battery, comprising:

a cathode comprising a carbon material;

an anode disposed to face the cathode and comprising a lithium metal that receives and releases a lithium ion; and

the electrolyte membrane of claim 1 , interposed between the cathode and anode.

3 . The lithium-air battery of claim 2 , wherein the carbon material comprises one or more selected from the group consisting of natural graphite, artificial graphite, carbon nanotubes, reduced graphene oxide (rGO), carbon fiber, carbon black, Ketjen black, acetylene black, mesoporous carbon, graphite, Denka black, fullerene, and activated carbon.

4 . The electrolyte membrane for a lithium-air battery of claim 1 , wherein the inorganic salt comprises the five types of the nitrogen-oxide compounds, and

wherein the five types of the nitrogen-oxide compounds comprise an amount of about 14 mol % to 17 mol % of lithium nitrate, an amount of about 29 mol % to 31 mol % of potassium nitrate, an amount of about 28 mol % to 32 mol % of cesium nitrate, an amount of about 9 mol % to 11 mol % of sodium nitrate and an amount of about 13 mol % to 18 mol % of calcium nitrate.

Assignments (1)
CHANGE OF NAME Recorded Jan 25, 2024
From: KIA MOTORS CORPORATION
To: KIA CORPORATION
Reel/Frame 066596/0156 →
Priority Claims (1)
KR 10-2020-0066555 · Jun 2, 2020 · national
Continuity (2)
Division 17129155 · Dec 21, 2020
Related Publication 20240162567A1 · May 16, 2024
References Cited (23)
US 6664006B1 · Munshi · 2003 [cited by examiner]
US 9133383B2 · Lazzari et al. · 2015 [cited by applicant]
US 20100203394A1 · Bae · 2010 [cited by examiner]
US 20110136024A1 · Seymour · 2011 [cited by examiner]
US 20120270114A1 · Reynolds et al. · 2012 [cited by applicant]
US 20150024121A1 · He · 2015 [cited by examiner]
US 20160028133A1 · Miles · 2016 [cited by examiner]
US 20190051940A1 · Park · 2019 [cited by examiner]
CN 102124601A · 2011 [cited by applicant]
CN 110010824A · 2019 [cited by applicant]
EP 3078238A1 · 2016 [cited by applicant]
JP 2003272592A · 2003 [cited by applicant]
JP 2013157289A · 2013 [cited by applicant]
JP 2015046342A · 2015 [cited by applicant]
KR 101014626B1 · 2011 [cited by applicant]
KR 1020170037450A · 2017 [cited by applicant]
KR 20170067648A · 2017 [cited by applicant]
WO 2007111988A2 · 2007 [cited by applicant]
WO WO2007111988 · 2007 [cited by examiner]
The Cambridge Dictionary entry for “melt” accessed at https://dictionary.cambridge.org/US/dictionary/english/melt on Mar. 29, 2023 (copy provided in parent application) (Year: 2023). [cited by examiner]
Cheong et al., “Surface modified ceramic fiber separators for thermal batteries,” Journal of Ceramic Processing Research, vol. 13, Special. 2, pp. s308-s311 (2012) (Year: 2012). [cited by examiner]
Cambridge Dictionary entry for “melt”, accessed at https://dictionary.cambridge.org/US/dictionary/english/melt on Mar. 29, 2023 (Year: 2023). [cited by applicant]
Baek, K., et al. “Synergistic effect of quinary molten salts and ruthenium catalyst for high-power-density lithium-carbon dioxide cell. Nat. Commun. 11, 456 (2020).” 2020, https://doi.org/10.1038/s41467-019-14121-1. [cited by applicant]