IP Library Patent Application 18421341
Patent Application
App. No. 18/421,341

COMPOSITE ANODE MATERIAL INCLUDING SURFACE-STABILIZED ACTIVE MATERIAL PARTICLES AND METHODS OF MAKING SAME

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Quick Facts
Patent No.
US None
App. No.
18/421,341
Abstract

Composite anode materials and methods of making same, the anode materials including capsules including graphene, reduced graphene oxide, graphene oxide, or a combination thereof, and particles of an active material disposed inside of the capsules. The particles may each include a core and a buffer layer surrounding the core. The core may include crystalline silicon, and the buffer layer may include a silicon oxide, a lithium silicate, carbon, or a combination thereof.

Claims (24)

1 . A composite electrode material comprising active material particles, each active material particle comprising:

an electrochemically active core; and

a buffer layer that surrounds the core and comprises Li 2 Si 2 O 5 , Li 2 SiO 3 , Li 4 SiO 4 , or combinations thereof.

2 . The electrode material of claim 1 , wherein the core comprises crystalline silicon.

3 . The electrode material of claim 1 , further comprising a carbon-based material.

4 . The electrode material of claim 1 , wherein the buffer layer further comprises a layer of carbon.

5 . The electrode material of claim 1 , wherein the buffer layer comprises a matrix.

6 . The electrode material of claim 1 , wherein the active material particles have an average particle size that ranges from about 30 nm to about 500 nm.

7 . The electrode material of claim 1 , wherein the buffer layer has an average thickness that ranges from about 1 nm to about 50 nm.

8 . The electrode material of claim 1 , wherein the buffer layer has an average thickness that ranges from about 5 nm to about 10 nm.

9 . The electrode material of claim 1 , wherein the buffer layer comprises the Li 2 Si 2 O 5 .

10 . The electrode material of claim 1 , wherein the buffer layer comprises the Li 2 SiO 3 .

11 . The electrode material of claim 1 , wherein the buffer layer comprises the Li 4 SiO 4 .

12 . The electrode material of claim 1 , wherein the buffer layer comprises the Li 2 Si 2 O 5 , the Li 2 SiO 3 , and the Li 4 SiO 4 .

13 . A method of forming an anode active material, the method comprising:

heating a dry mixture comprising silicon oxide particles and a lithium salt to form active material particles, each active material particle comprising:

an electrochemically active core; and

a buffer layer that surrounds the core and comprises Li 2 Si 2 O 5 , Li 2 SiO 3 , Li 4 SiO 4 , or combinations thereof.

14 . The method of claim 13 , wherein the buffer layer further comprises a carbon-based material.

15 . The method of claim 13 , wherein the buffer layer further comprises a layer of carbon.

16 . The method of claim 13 , wherein the buffer layer comprises the Li 2 Si 2 O 5 .

17 . The method of claim 13 , wherein the buffer layer comprises the Li 2 SiO 3 .

18 . The method of claim 13 , wherein the buffer layer comprises the Li 4 SiO 4 .

19 . The method of claim 13 , wherein the buffer layer comprises the Li 2 Si 2 O 5 , the Li 2 SiO 3 , and the Li 4 SiO 4 .

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 23, 2026
From: NANOGRAF CORPORATION
To: M2INNOVATIONS, LLC
Reel/Frame 075051/0065 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 1, 2024
From: MCKINNEY, JAMES; HAYNER, CARY M.; LAU, JOSHUA J.; HA, SEONBAEK; WANG, FRANCIS
To: NANOGRAF CORPORATION
Reel/Frame 068156/0328 →