IP Library Granted Patent US 12,134,436
Granted Patent B2
US 12,134,436 · App. 18/422,552 · Granted Nov 5, 2024

Land vehicles incorporating brake systems and methods therefor

Inventors: Robert Willison (Lebanon, OH); Donald L. Wires (Loveland, OH); Gary Cain (Loveland, OH)
Assignee: Workhorse Group Inc.
B62D63/04B60K7/0007B60R7/04B60T1/005B60T1/065B62D33/06F16D55/22F16D63/006F16D65/095F16D65/12F16D65/183B60K2007/0092F16D2055/0016F16D2055/0062F16D2055/0066F16D2121/04F16D2121/18
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Quick Facts
Patent No.
US 12,134,436
App. No.
18/422,552
Granted
Nov 5, 2024
Kind
B2
Abstract

Land vehicles and methods of operating land vehicles are disclosed. A land vehicle includes a frame structure, a plurality of wheels, and a brake system. The frame structure includes a front cage that at least partially defines an operator cabin and a rear compartment positioned rearward of the front cage in a longitudinal direction. The plurality of wheels are supported by the frame structure. Each of plurality of wheels is sized to permit direct integration of an electric motor therein.

Claims (62)

1. An electric vehicle comprising:

a frame structure;

a plurality of wheels supported by the frame structure;

at least one electric motor supported by the frame structure; and

a brake system coupled to each one of the plurality of wheels,

wherein:

each brake system includes a disc and a first braking device to contact the disc to resist rotation of one of the plurality of wheels that includes a first housing,

the first housing defines a unitary structure that surrounds an open cavity extending axially all the way through the first housing, and

the open cavity is radially offset from a central rotational axis of the disc.

2. The electric vehicle of claim 1 , wherein the first housing is formed by two halves.

3. The electric vehicle of claim 2 , wherein the open cavity extends axially all the way through each one of the two halves.

4. The electric vehicle of claim 2 , further comprising a sensor coupled to one of the two halves at an outer periphery thereof, wherein the sensor is configured to provide a signal indicative of degradation of one or more brake pads of the first braking device in use of the electric vehicle.

5. The electric vehicle of claim 1 , wherein:

the disc includes an outer annular surface that extends circumferentially to at least partially define an outer diameter of the disc, and

the first braking device is configured to contact an outer face of the disc without enclosing the outer annular surface.

6. The electric vehicle of claim 1 , wherein:

each brake system includes a second braking device to contact the disc to resist rotation of one of the plurality of wheels, and

the second braking device is circumferentially spaced from the first braking device around the disc.

7. The electric vehicle of claim 6 , wherein the second braking device is circumferentially spaced 180 degrees from the first braking device around the disc.

8. The electric vehicle of claim 6 , wherein:

the second braking device includes a second housing, and

the second housing is structurally distinguishable from the first housing.

9. The electric vehicle of claim 6 , wherein:

the disc includes an outer annular surface that extends circumferentially to at least partially define an outer diameter of the disc, and

the second braking device is configured to contact an outer face of the disc without enclosing the outer annular surface.

10. The electric vehicle of claim 6 , wherein:

each brake system includes a third braking device configured to contact one or more teeth of the disc to resist rotation of one of the plurality of wheels, and

the third braking device is circumferentially spaced from the second braking device and the first braking device around the disc.

11. An electric vehicle comprising:

a frame structure;

a plurality of wheels supported by the frame structure;

at least one electric motor supported by the frame structure; and

a brake system coupled to each one of the plurality of wheels,

wherein:

each brake system includes a disc, a first braking device to contact the disc to resist rotation of one of the plurality of wheels, and a second braking device to contact the disc to resist rotation of one of the plurality of wheels;

the disc includes an outer annular surface that extends circumferentially to at least partially define an outer diameter of the disc;

the first braking device is configured to contact an outer face of the disc without enclosing the outer annular surface, and

the second braking device is configured to contact an outer face of the disc without enclosing the outer annular surface.

12. The electric vehicle of claim 11 , wherein:

the first braking device includes a first housing, and

the second braking device includes a second housing structurally distinguishable from the first housing.

13. The electric vehicle of claim 12 , wherein the first housing defines a unitary structure that surrounds an open cavity extending axially all the way through the first housing.

14. The electric vehicle of claim 11 , wherein the second braking device is circumferentially spaced from the first braking device around the disc.

15. The electric vehicle of claim 14 , wherein the second braking device is circumferentially spaced 180 degrees from the first braking device around the disc.

16. The electric vehicle of claim 11 , wherein:

each brake system includes a third braking device configured to contact one or more teeth of the disc to resist rotation of one of the plurality of wheels, and

the third braking device is circumferentially spaced from the second braking device and the first braking device around the disc.

17. An electric vehicle comprising:

a frame structure;

a plurality of wheels supported by the frame structure;

at least one electric motor supported by the frame structure; and

a brake system coupled to each one of the plurality of wheels,

wherein:

each brake system includes a disc, a first braking device to contact the disc to resist rotation of one of the plurality of wheels, and a second braking device to contact the disc to resist rotation of one of the plurality of wheels;

the first braking device includes a first housing and the second braking device includes a second housing,

at least one of the first housing and the second housing is formed to include an open cavity extending axially all the way therethrough, and

the first braking device is configured to contact an outer face of the disc without enclosing an outer annular surface of the disc that extends circumferentially to at least partially define an outer diameter of the disc.

18. The electric vehicle of claim 17 , wherein the first housing and the second housing are structurally distinguishable from one another.

19. The electric vehicle of claim 17 , wherein the at least one of the first housing and the second housing defines a unitary structure surrounding the open cavity.

20. The electric vehicle of claim 17 , wherein:

the second braking device is circumferentially spaced 180 degrees from the first braking device around the disc, and

the first housing and the second housing are structurally distinguishable from one another.

Assignments (3)
SECURITY INTEREST Recorded Dec 17, 2025
From: WORKHORSE GROUP INC.; WORKHORSE TECHNOLOGIES INC.; WORKHORSE PROPERTIES INC.; HORSEFLY INC.; STABLES & STALLS LLC; STABLES & STALLS REAL ESTATE I LLC; ROUTEHORSE LLC; OMAHA INTERMEDIATE, INC.; OMAHA INTERMEDIATE 2, INC.; ESG LOGISTICS CORP.; WORKHORSE MOTOR WORKS INC.; MOTIV POWER SYSTEMS, INC.
To: MOTIVE GM HOLDINGS II LLC
Reel/Frame 074006/0682 →
SECURITY INTEREST Recorded Aug 15, 2025
From: WORKHORSE GROUP INC.; WORKHORSE TECHNOLOGIES INC.; WORKHORSE MOTOR WORKS INC.; WORKHORSE PROPERTIES INC.; HORSEFLY INC.; STABLES & STALLS LLC; STABLES & STALLS REAL ESTATE I LLC; ROUTEHORSE LLC; ESG LOGISTICS CORP.; OMAHA MERGER SUBSIDIARY, INC.; OMAHA INTERMEDIATE, INC.; OMAHA INTERMEDIATE 2, INC.
To: MOTIVE GM HOLDINGS II LLC
Reel/Frame 072489/0426 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 25, 2024
From: WILLISON, ROBERT; WIRES, DONALD L.; CAIN, GARY
To: WORKHORSE GROUP INC.
Reel/Frame 066247/0867 →
Continuity (3)
Continuation 18126013 · Mar 24, 2023
Continuation PCTUS2022014844 · Feb 2, 2022
Related Publication 20240158029A1 · May 16, 2024