IP Library › Granted Patent US 12,044,111
Granted Patent B1
US 12,044,111 · App. 18/428,143 · Granted Jul 23, 2024

Subterranean capture of produced gas lost in gas enhanced hydrocarbon recovery

Inventors: Dustin L. Walker (Dallas, TX); Joshua W. Brownlow (Grapevine, TX); Ryan L. Pervier (Coppell, TX); Alexander Freeman (Flower Mound, TX); Andre Jean Nel (Keller, TX); Amirhossein Kamali (Irving, TX)
Assignee: Pioneer Natural Resources USA, Inc.
E21B43/168E21B43/14E21B43/26
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Quick Facts
Patent No.
US 12,044,111
App. No.
18/428,143
Granted
Jul 23, 2024
Kind
B1
Abstract

Subterranean gas capture wellbores are used to capture lost produced gas. Produced gas can be injected into a subterranean for gas enhanced hydrocarbon recovery and rise in the subterranean formation toward a production wellbore. A first portion is effective for enhanced hydrocarbon recovery and a second portion rises past the production wellbore to become the lost produced gas that is converted to captured produced gas in the subterranean gas capture wellbore. The captured produced gas can then flow in the subterranean gas capture wellbore to the surface for recovery.

Claims (40)

1. A process comprising:

injecting a produced gas into a subterranean formation via a horizontal portion of a first wellbore that extends into the subterranean formation, wherein the produced gas comprises methane, ethane, propane, or combinations thereof;

recovering a hydrocarbon-containing fluid containing a first portion of the injected produced gas from a horizontal portion of a second wellbore that extends into the subterranean formation, wherein a depth of the horizontal portion of the first wellbore in the subterranean formation is greater than a depth of the horizontal portion of the second wellbore in the subterranean formation; and

recovering a second portion of the injected produced gas from a gas capture wellbore that extends into a gas capture zone of the subterranean formation, wherein the gas capture wellbore has a horizontal portion having a gas capture depth that is less than a depth of the horizontal portion of the second wellbore.

2. The process of claim 1 , further comprising:

prior to injecting, producing hydrocarbons from the first wellbore and the second wellbore; and

prior to injecting, stopping production of the hydrocarbons from the first wellbore.

3. The process of claim 2 , further comprising:

prior to injecting and after stopping, disconnecting the first wellbore from a separation equipment; and

prior to injecting, connecting the first wellbore to a gas injection equipment.

4. The process of claim 2 , further comprising:

prior to producing, fracking the subterranean formation via the first wellbore and the second wellbore.

5. The process of claim 1 , further comprising:

prior to recovering, fracking the subterranean formation via the gas capture wellbore.

6. The process of claim 1 , further comprising:

operating the gas capture wellbore such that a pressure in the horizontal portion of the gas capture wellbore is less than a pressure in the subterranean formation where the horizontal portion of the gas capture wellbore is located.

7. The process of claim 1 , further comprising:

recovering the produced gas from hydrocarbon-containing fluid to be used in the injecting.

8. The process of claim 1 , wherein the horizontal portion of the gas capture wellbore is stacked relative to the horizontal portion of the first wellbore and relative to the horizontal portion of the second wellbore.

9. The process of claim 8 , wherein the horizontal portion of the gas capture wellbore is one of multiple horizontal portions of the gas capture wellbore.

10. The process of claim 9 , wherein the multiple horizontal portions of the gas capture wellbore are arranged in sets of horizontal portions, wherein each set of the sets of horizontal portions forms a regular or irregular shape when viewed from a cross-section of the multiple horizontal portions that is cut along diameters of the multiple horizontal portions.

11. The process of claim 9 , wherein the multiple horizontal portions of the gas capture wellbore are arranged in a dome-like shape when viewed from a cross-section of the multiple horizontal portions that is cut along diameters of the multiple horizontal portions.

12. The process of claim 1 , further comprising:

converting a non-producing zone of the subterranean formation into a gas capture zone by forming the gas capture wellbore in the non-producing zone.

13. The process of claim 1 , wherein the gas capture zone i) does not contain hydrocarbons, or ii) contains hydrocarbons that are not recoverable through primary, secondary, and enhanced hydrocarbon recovery techniques.

14. A process comprising:

converting a non-producing zone of a subterranean formation into a gas capture zone by forming a gas capture wellbore in the non-producing zone, wherein the gas capture wellbore has a horizontal portion that is stacked above a horizontal portion of a production wellbore that extends into a producing zone of the subterranean formation and stacked above a horizontal portion of an injection wellbore that extends into or below the producing zone of the subterranean formation,

wherein the gas capture zone i) dose not contain hydrocarbons, or ii) contains hydrocarbons that re not recoverable through primary, secondary, and enhanced hydrocarbon recovery techniques.

15. The process of claim 14 , wherein converting is performed after secondary hydrocarbon recovery and prior to gas enhanced hydrocarbon recovery from the subterranean formation.

16. The process of claim 14 , further comprising:

forming the gas capture wellbore in the non-producing zone of the subterranean formation.

17. The process of claim 16 , wherein forming is performed prior to secondary hydrocarbon recovery from the subterranean formation.

18. The process of claim 16 , wherein forming is performed after secondary hydrocarbon recovery from the subterranean formation.

19. A subterranean formation comprising:

an injection wellbore comprising multiple horizontal portions extending into the subterranean formation;

a production wellbore comprising multiple horizontal portions extending into the subterranean formation above the multiple horizontal portions of the injection wellbore, wherein the production wellbore is formed in a producing zone of the subterranean formation; and

a gas capture wellbore comprising one or more horizontal portions extending into the subterranean formation above the multiple horizontal portions of the injection wellbore and above the multiple horizontal portions of the production wellbore, wherein the gas capture wellbore is formed in a gas capture zone of the subterranean formation, wherein the gas capture zone i) does not contain hydrocarbons, or ii) contains hydrocarbons that are not recoverable through primary, secondary, and enhanced hydrocarbon recovery techniques.

20. The subterranean formation of claim 19 , wherein

i) the one or more horizontal portions of the gas capture wellbore are arranged in sets of horizontal portions, wherein each set of the sets of horizontal portions forms an irregular shape when viewed from a cross-section of the multiple horizontal portions that is cut along diameters of the multiple horizontal portions; or

ii) the one or more horizontal portions of the gas capture wellbore are arranged in a dome-like shape when viewed from a cross-section of the multiple horizontal portions that is cut along the diameters of the multiple horizontal portions.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 27, 2024
From: PIONEER NATURAL RESOURCES USA, INC.
To: EXXONMOBIL TECHNOLOGY AND ENGINEERING COMPANY
Reel/Frame 068412/0738 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 27, 2024
From: WALKER, DUSTIN L.; BROWNLOW, JOSHUA W.; PERVIER, RYAN L.; FREEMAN, ALEXANDER; NEL, ANDRE JEAN; KAMALI, AMIRHOSSEIN
To: PIONEER NATURAL RESOURCES USA, INC.
Reel/Frame 066576/0594 →
Continuity (1)
Continuation 18523195 · Nov 29, 2023