IP Library › Granted Patent US 12,594,857
Granted Patent B2
US 12,594,857 · App. 18/429,827 · Granted Apr 7, 2026

System solution for two-phase electric machine used for vehicle propulsion

Inventors: Torbjorn Larsson (Gothenburg, SE); Jonas Forssell (Torslanda, SE); Joachim John David Härsjö (Kungälv, SE)
Assignee: VOLVO CAR CORPORATION
B60L58/18B60L2210/10
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Quick Facts
Patent No.
US 12,594,857
App. No.
18/429,827
Granted
Apr 7, 2026
Kind
B2
Abstract

Vehicle propulsion using a two-phase electric machine (e.g., using a computerized tool) is enabled. For example, a two-phase electric drivetrain can comprise a plurality of cell-level control units. Each cell-level control unit of the plurality of cell-level control units can respectively comprise one or more battery cells, an h-bridge operable as a cell-level inverter, and a DC/DC converter, in parallel with the h-bridge, that converts battery cell voltage to an output voltage. The plurality of cell-level control units can be arranged into a pair of control unit strings comprising a first control unit string and a second control unit string.

Claims (51)

1 . A two-phase electric drivetrain, comprising:

a plurality of cell-level control units, wherein each cell-level control unit of the plurality of cell-level control units respectively comprises:

one or more battery cells,

an h-bridge operable as a cell-level inverter, and

a DC/DC converter, in parallel with the h-bridge, that converts battery cell voltage to an output voltage,

wherein the plurality of cell-level control units is arranged into a pair of control unit strings comprising a first control unit string and a second control unit string.

2 . The two-phase electric drivetrain of claim 1 ,

wherein first respective cell-level control units of the first control unit string are electrically connected in series, and

wherein second respective cell-level control units of the second control unit string are electrically connected in series.

3 . The two-phase electric drivetrain of claim 1 ,

wherein the pair of control unit strings respectively comprise first ends and second ends, opposite the first ends, and

wherein respective first ends of the pair of control unit strings are electrically connected to a charging terminal.

4 . The two-phase electric drivetrain of claim 1 , wherein respective second ends of the pair of control unit strings are electrically connected to an end switch that enables charging of the pair of control unit strings in series and to a two-phase electric machine.

5 . The two-phase electric drivetrain of claim 4 , further comprising:

a pair of leg switches respectively between the two-phase electric machine and the pair of control unit strings, wherein closing the pair of leg switches enables power supply from the pair of control unit strings to respective phases of the two-phase electric machine.

6 . The two-phase electric drivetrain of claim 1 , wherein the output voltage comprises DC 400V or DC 800V.

7 . The two-phase electric drivetrain of claim 1 , wherein the output voltage comprises DC 15V.

8 . A vehicle comprising:

a two-phase electric drivetrain, comprising:

a plurality of cell-level control units, wherein each cell-level control unit of the plurality of cell-level control units respectively comprises:

one or more battery cells,

an h-bridge operable as a cell-level inverter, and

a DC/DC converter, in parallel with the h-bridge, that converts battery cell voltage to an output voltage,

wherein the plurality of cell-level control units is arranged into a pair of control unit strings comprising a first control unit string and a second control unit string.

9 . The vehicle of claim 8 ,

wherein first respective cell-level control units of the first control unit string are electrically connected in series, and

wherein second respective cell-level control units of the second control unit string are electrically connected in series.

10 . The vehicle of claim 8 ,

wherein the pair of control unit strings respectively comprise first ends and second ends, opposite the first ends, and

wherein respective first ends of the pair of control unit strings are electrically connected to a charging terminal.

11 . The vehicle of claim 8 , wherein respective second ends of the pair of control unit strings are electrically connected to an end switch that enables charging of the pair of control unit strings in series and to a two-phase electric machine.

12 . The vehicle of claim 11 , further comprising:

a pair of leg switches respectively between the two-phase electric machine and the pair of control unit strings, wherein closing the pair of leg switches enables power supply from the pair of control unit strings to respective phases of the two-phase electric machine.

13 . The vehicle of claim 8 , wherein the output voltage comprises DC 400V or DC 800V.

14 . The vehicle of claim 8 , wherein the output voltage comprises DC 15V.

15 . A method for propelling an electric vehicle comprising:

closing a pair of leg switches, wherein the pair of leg switches is located respectively between a two-phase electric machine and a pair of control unit strings, wherein closing the pair of leg switches enables power supply from the pair of control unit strings to respective phases of the two-phase electric machine; and

opening an end switch that prevents charging of the pair of control unit strings via an external power source,

wherein each control unit string of the pair of control unit strings comprises a respective plurality of cell-level control units, wherein each cell-level control unit of the respective plurality of cell-level control units respectively comprises:

one or more battery cells,

an h-bridge operable as a cell-level inverter, and

a DC/DC converter, in parallel with the h-bridge, that converts battery cell voltage to an output voltage.

16 . The method of claim 15 ,

wherein first respective cell-level control units of a first control unit string of the pair of control unit strings are electrically connected in series, and

wherein second respective cell-level control units of a second control unit string of the pair of control unit strings are electrically connected in series.

17 . The method of claim 15 ,

wherein the pair of control unit strings respectively comprise first ends and second ends, opposite the first ends, and

wherein respective first ends of the pair of control unit strings are electrically connected to a charging terminal.

18 . The method of claim 15 , wherein respective second ends of the pair of control unit strings are electrically connected to an end switch that enables charging of the pair of control unit strings in series and to a two-phase electric machine.

19 . The method of claim 15 , wherein the output voltage comprises DC 400V or DC 800V.

20 . The method of claim 15 , wherein the output voltage comprises DC 15V.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2024
From: LARSSON, TORBJORN; FORSSELL, JONAS; HÄRSJÖ, JOACHIM JOHN DAVID
To: VOLVO CAR CORPORATION
Reel/Frame 066325/0447 →
Continuity (1)
Related Publication 20250249792A1 · Aug 7, 2025
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