IP Library Granted Patent US 12,567,586
Granted Patent B2
US 12,567,586 · App. 18/432,242 · Granted Mar 3, 2026

Facile surface coatings for performance improvement of battery material

Inventors: Charl J. Jafta (Oak Ridge, TN); Xiao-Guang Sun (Oak Ridge, TN); M. Parans Paranthaman (Oak Ridge, TN)
Assignee: UT-Battelle, LLC
H01M4/525C01G53/44H01M4/366H01M4/62C01P2002/72C01P2004/80C01P2006/40
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Quick Facts
Patent No.
US 12,567,586
App. No.
18/432,242
Granted
Mar 3, 2026
Kind
B2
Abstract

A method of activating an electrode material is provided. The method includes adding an ion-conducting salt to an organic solvent to obtain a salt solution. An electrode material is introduced to the salt solution to obtain a reaction mixture by heat treating. The reaction mixture is heat treated at a temperature in a range of 50 to 70° C. for a period of time to surface coat the electrode material with an inorganic compound to obtain an activated electrode material. The ion-conducting salt may be a metal bis(fluorosulfonyl)imide, the metal being selected from a group consisting of Li, Na, K, Zn, Mg, Al, and Fe. The time period may be at least 4 hours and may be in a range of 8 to 24 hours. The inorganic compound coated on the electrode material may be LiF.

Claims (16)

1 . A method of stabilizing an electrode material, the method comprising:

adding an ion-conducting salt to an organic solvent to obtain a salt solution, wherein the ion-conducting salt is a metal bis(fluorosulfonyl)imide or metal (fluorosulfonyl)((trifluoromethyl)sulfonyl)imide, the metal being selected from a group consisting of Li, Na, K, Mg, Zn, Al, and Fe;

introducing an electrode material to the salt solution to obtain a reaction mixture, wherein the electrode material is one of: i) a metal oxide wherein a metal of the metal oxide corresponds to the metal of the ion-conducting salt; ii) graphite; iii) carbon black; or iv) lithium titanate; and

heat treating the reaction mixture at a temperature in a range of 50 to 70° C. for a period of time, wherein the electrode material is surface coated with an inorganic compound to obtain an activated electrode material.

2 . The method of claim 1 , wherein the organic solvent is one of dimethyl carbonate, diethyl carbonate, ethyl methyl carbonate, propylene carbonate, acetonitrile, acetone, and N-methyl pyrrolidinone.

3 . The method of claim 1 , wherein the period of time is at least 4 hours.

4 . The method of claim 3 , wherein the period of time is at least 8 hours.

5 . The method of claim 4 , wherein the period of time is in a range of 8 to 24 hours.

6 . The method of claim 1 , wherein the inorganic compound coated on the electrode material is LiF.

7 . The method of claim 1 , wherein the electrode material is further defined as a cathode active material.

8 . The method of claim 1 , wherein the electrode material is further defined as an anode active material.

9 . The method of claim 1 , wherein the electrode material initially introduced to the salt solution is a passivated electrode material.

10 . The method of claim 1 , wherein the step of heat treating further includes stirring the reaction mixture.

11 . The method of claim 1 , wherein after the step of heat treating, the method further includes separating the reaction mixture to isolate the activated electrode material.

12 . The method of claim 11 , further including the step of washing the isolated activated electrode material with a solvent.

13 . The method of claim 11 , further including the step of drying the isolated activated electrode material.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2026
From: JAFTA, CHARL J.; SUN, XIAO-GUANG; PARANTHAMAN, M. PARANS
To: UT-BATTELLE, LLC
Reel/Frame 073466/0318 →
CONFIRMATORY LICENSE Recorded May 6, 2025
From: UT-BATTELLE, LLC
To: U. S. DEPARTMENT OF ENERGY
Reel/Frame 071036/0939 →
Continuity (2)
Provisional Application 63443462 · Feb 6, 2023
Related Publication 20240266528A1 · Aug 8, 2024
References Cited (7)
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Zhang et al., “Enhanced Electrochemical Performance of Ni-Rich Layered Cathode Materials by Using LiPF6 as a Cathode Additive,” ChemElectroChem, vol. 6, pp. 1536-1541 (2019). [cited by applicant]
Uchida et al., “A New Prospect for Stabilization of Graphite Electrode/Electrolyte Interface in Bis(fluorosulfony)imide Anion-based Ionic Liquid Electrolyte,” Electrochemistry, 86(2), 29-31 (2018). [cited by applicant]