Granted Patent B2

US 12,410,690 · App. 18/435,553 · Granted Sep 9, 2025

Inventors: Shelby L. Sullivan (Minot, ND); Joshua M. Scott (Katy, TX)

Assignee: XConnect, LLC

E21B43/119E21B43/117

Abstract

Claims (121)

1. A perforating gun assembly, comprising:

a gun barrel housing having a first end, a second end opposite the first end, and a bore extending from the first end to the second end of the gun barrel housing;

a rail comprising an elongated frame having at least one receptacle, wherein each of the at least one receptacle is configured to receive an explosive charge;

a first tandem sub threadedly connected to the first end of the gun barrel housing, and a second tandem sub threadedly connected to the second end of the gun barrel housing, wherein each of the first and second tandem subs comprises a first end, a second end opposite the first end, and a bore extending from the first end to the second end of the respective tandem subs;

a first ballast and a second ballast, wherein each of the first and second ballasts comprises an eccentric weighted body, and wherein:

the first ballast comprises a proximal end connected to a first end of the rail, and a distal end abutting the first tandem sub; and

the second ballast comprises a proximal end connected to a second end of the rail, and a distal end abutting the second tandem sub;

a first bearing member supported by the first ballast at the distal end of the first ballast, and a second bearing member supported by the second ballast at the distal end of the second ballast;

wherein the first bearing member interfaces with the first tandem sub and the second bearing member interfaces with the second tandem sub, thereby allowing for relative rotation between the rail and the first and second tandem subs.

2. The perforating gun assembly of claim 1 , wherein:

each of the first tandem sub and the second tandem sub comprises male threaded ends; and

the first and second opposing ends of the gun barrel housing each comprises female threads forming a female-by-female tubular body.

3. The perforating gun assembly of claim 1 , wherein the rail is configured such that an explosive charge may be received within a respective receptacle from either side of the elongated frame.

4. The perforating gun assembly of claim 3 , wherein:

a first flange resides at a first end of the rail;

a second flange resides at a second end of the rail;

the first ballast comprises a proximal end connected to the first flange; and

the second ballast comprises a proximal end connected to the second flange.

5. The perforating gun assembly of claim 1 , wherein:

the at least one receptacle comprises at least three receptacles;

the connection between the proximal end of the first ballast and the first end of the rail comprises a first flange having at least four spaced-apart through-openings;

the connection between the proximal end of the second ballast and the second end of the rail comprises a second flange having at least four spaced-apart through-openings;

the proximal end of the first ballast comprises a pair of through-openings that may be aligned with a selected pair of the through-openings of the first flange; and

the proximal end of the second ballast comprises a pair of through-openings that may be aligned with a selected pair of the through-openings of the second flange.

6. The perforating gun assembly of claim 5 , wherein the proximal end of the first ballast is connected to the first flange, and the proximal end of the second ballast is connected to the second flange using posts, metal pins, or threaded screws.

7. The perforating gun assembly of claim 1 , further comprising:

a plurality of explosive charges; and

a plurality of charge jackets, wherein each charge jacket is fabricated from a compliant material that receives a respective explosive charge;

and wherein each charge jacket is received within a respective receptacle.

8. The perforating gun assembly of claim 7 , wherein:

the at least one receptacle comprises at least two receptacles;

the at least two receptacles are equi-distantly spaced;

the rail further comprises slots associated with each of the receptacles, and

each of the charge jackets comprises side rails configured to be received within the slots of a respective receptacle along the frame.

9. The perforating gun assembly of claim 1 , wherein:

each of the first ballast and the second ballast comprises a support member at its distal end; and

each of the first and second bearing members defines (i) a tubular body connected to a respective support member of the first ballast and the second ballast, serving as a race, and (ii) a plurality of roller bearings along the race;

such that the roller bearings of the first bearing member interface with an inner diameter along the bore of the first tandem sub, and the roller bearings of the second bearing member interface with an inner diameter along the bore of the second tandem sub.

10. The perforating gun assembly of claim 9 , further comprising:

a first electrically conductive contact pin residing within the bore of the first tandem sub;

a second electrically conductive contact pin residing within the bore of the second tandem sub; and

a detonator residing along the first ballast adjacent the rail.

11. The perforating gun assembly of claim 10 , wherein the explosive charges may be placed within respective receptacles along the frame to fire at an orientation of any of 0 degrees, 90 degrees, 180 degrees, or 270 degrees within a horizontal wellbore.

12. The perforating gun assembly of claim 11 , wherein:

each of the first and second ballasts is fabricated from zinc; and

the rail is fabricated from aluminum, an aluminum alloy, or a rigid polymeric material.

13. A method of orienting shots in a perforating gun assembly, comprising:

providing a perforating gun assembly, wherein the perforating gun assembly comprises:

a gun barrel housing having a first end, a second end opposite the first end, and a bore extending from the first end to the second end of the gun barrel housing;

a rail comprising an elongated frame having a plurality of receptacles, wherein each receptacle is configured to receive an explosive charge;

a first tandem sub and a second tandem sub, with each of the first and second tandem subs having an inner bore;

a first ballast and a second ballast, wherein each of the first and second ballasts comprises a weighted body, and wherein:

the first ballast comprises a proximal end and a distal end, with the distal end of the first ballast abutting the first tandem sub; and

the second ballast also comprises a proximal end and a distal end, with the distal end of the second ballast abutting the second tandem sub;

placing an explosive charge within each of the respective receptacles along the frame;

threadedly connecting the first tandem sub to the first end of the gun barrel housing, and threadedly connecting the second tandem sub to the second end of the gun barrel housing; and

providing a first bearing connection between the first ballast and the first tandem sub along the inner bore of the first tandem sub, and providing a second bearing connection between the second ballast and the second tandem sub along the inner bore of the second tandem sub, such that the first and second ballasts and the connected rail may rotate relative to the first and second tandem subs and connected gun barrel housing.

14. The method of orienting shots of claim 13 , wherein the charges may be received within a respective receptacle from either side of the frame.

15. The method of orienting shots of claim 14 , further comprising:

selecting a direction for each of the explosive charges to be inserted into a respective receptacle along the frame; and

connecting the proximal end of the first ballast to the first end of the rail and connecting the proximal end of the second ballast to the second end of the rail, such that the explosive charges will fire at a desired orientation when the first and second ballasts and the connected rail rotate within a horizontal portion of a wellbore.

16. The method of orienting shots of claim 15 , wherein:

each of the first and second tandem subs comprises a first end, a second end opposite the first end, and a tapered shoulder along the inner bore at the respective second ends;

the perforating gun assembly further comprises a first bearing member supported by the first ballast at the distal end of the first ballast, and a second bearing member supported by the second ballast at the distal end of the second ballast; and

the first bearing member interfaces with the tapered shoulder along the inner bore of the first tandem sub, and the second bearing member interfaces with the tapered shoulder along the inner bore of the second tandem sub, thereby allowing for relative rotation between the rail and the first and second tandem subs.

17. The method of orienting shots of claim 15 , wherein:

each of the first tandem sub and second tandem sub comprises male threaded ends; and

the first and second opposing ends of the gun barrel housing each comprises female threads forming a female-by-female tubular body.

18. The method of orienting shots of claim 16 , further comprising:

placing each of the explosive charges into a respective charge jacket, wherein:

each charge jacket is fabricated from a compliant material;

the rail further comprises slots associated with each of the receptacles; and

each of the charge jackets comprises side rails configured to be received within the slots of a respective receptacle along the frame.

19. The method of orienting shots of claim 16 , wherein:

each of the first ballast and the second ballast comprises a support member at its distal end;

each of the first and second bearing members defines (i) a tubular body comprising an inner diameter that receives a respective support member of the first ballast and the second ballast, and serving as a race, and (ii) a plurality of roller bearings along the race; and

the method further comprises:

placing the first bearing member onto the support member of the first ballast, and

placing the second bearing member onto the support member of the second ballast.

20. The method of orienting shots of claim 16 , wherein:

the perforating gun assembly further comprises a first flange residing at a first end of the rail, and a second flange residing at a second end of the rail;

the first flange comprises at least four spaced-apart through-openings;

the second flange also comprises at least four spaced-apart through-openings;

the proximal end of the first ballast comprises a pair of through-openings that may be aligned with a selected pair of the spaced-apart through-openings of the first flange; and

the proximal end of the second ballast comprises a pair of through-openings that may be aligned with a selected pair of the spaced-apart through-openings of the second flange.

21. The method of orienting shots of claim 20 , wherein connecting the proximal end of the first ballast to the first end of the rail, and connecting the proximal end of the second ballast to the second end of the rail, comprises:

(i) placing first connectors through aligned through-openings between the proximal end of the first ballast and the first end of the rail; and

(ii) placing second connectors through aligned through-openings between the proximal end of the second ballast and the second end of the rail.

22. The method of orienting shots of claim 16 , wherein:

a first electrically conductive contact pin resides within the bore of the first tandem sub;

a second electrically conductive contact pin resides within the bore of the second tandem sub;

a detonator resides within the gun barrel housing adjacent the rail; and

the explosive charges may be placed within respective receptacles along the frame to fire at an orientation of any of 0 degrees, 90 degrees, 180 degrees, or 270 degrees within the horizontal portion of the wellbore.

23. The method of orienting shots of claim 16 , further comprising:

running the perforating gun assembly into the wellbore at an end of an electric wireline;

pumping the perforating gun assembly into the horizontal portion of the wellbore; and

allowing the weighted body of the first ballast and the weighted body of the second ballast to rotate into a downward position, thereby placing the explosive charges into a desired orientation relative to the wellbore.

24. A method of firing explosive charges in a hydrocarbon producing field, comprising:

locating a parent wellbore in the hydrocarbon producing field;

locating a child wellbore in the hydrocarbon producing field;

running a perforating gun assembly into the child wellbore, wherein the perforating gun assembly comprises:

a gun barrel housing;

a tandem sub placed at each of opposing ends of the gun barrel housing; and

a rail system residing within the gun barrel housing, wherein the rail system comprises:

a rail defining an elongated frame,

one or more receptacles placed along the frame,

an explosive charge residing within each of the respective one or more receptacles, and

a ballast secured to each of opposing ends of the rail;

positioning each explosive charge within its respective slot in a selected direction;

securing the ballasts to the rail at a selected angle relative to the explosive charges;

running the perforating gun assembly into the child wellbore at an end of an electric wireline;

pumping the perforating gun assembly into a horizontal portion of the child wellbore such that the perforating gun assembly resides within a subsurface formation at a selected depth; and

allowing the ballasts to rotate into a downward position.

25. The method of firing explosive charges of claim 24 , wherein allowing the ballasts to rotate places each of the explosive charges into a position to fire charges in a horizontal orientation within the subsurface formation.

26. The method of firing explosive charges of claim 24 , wherein allowing the ballasts to rotate places each of the explosive charges into a position to fire charges in a vertical orientation within the subsurface formation.

27. The method of firing explosive charges of claim 24 , wherein:

the charges may be received within a respective receptacle from either side of the frame; and

the method further comprises selecting a direction for each of the explosive charges to be inserted into a respective receptacle along the frame.

28. The method of firing explosive charges of claim 27 , further comprising:

locating a direction of the parent wellbore within the field; and

securing the ballasts to the respective opposing ends of the rail such that when the ballasts rotate within the horizontal portion of the child wellbore, the explosive charges will fire into the subsurface formation in a direction away from the parent wellbore.

Assignments (1)

Continuity (6)

References Cited (173)