Perforating gun with integrated initiator
A wellbore perforating device includes at least one perforating charge and an initiator. The initiator can include a ballistic train adapted to fire the at least one perforating charge. The ballistic train can include a detonator and a detonator cord. A ballistic interrupt shutter can be disposed between the detonator and the detonator cord. The ballistic interrupt shutter can prevent firing of the detonator cord.
1. A wellbore perforating device, comprising:
at least one perforating charge;
an initiator comprising a ballistic train adapted to fire the at least one perforating charge, the ballistic train comprising a detonator and a detonator cord; and
a ballistic interrupt shutter disposed between the detonator and the detonator cord, wherein the ballistic interrupt shutter prevents firing of the detonator cord, wherein said ballistic interrupt shutter comprises a metallic layer disposed adjacent a layer of thermoplastic material.
2. The device of claim 1 , wherein the ballistic interrupt shutter is removable from between the detonator and detonator cord when a command is entered from the surface.
3. The device of claim 2 , wherein removal of the ballistic interrupt shutter couples the detonator with the detonator cord.
4. The device of claim 3 , wherein the ballistic interrupt shutter is coupled to a spring and the spring is actuated by burning a fuse that causes the spring to dislodge the shutter from between the detonator and the detonator cord.
5. The device of claim 1 , wherein the ballistic interrupt shutter prevents inadvertent firing of the at least one perforating charge, and wherein and removal of the ballistic interrupt shutter arms the ballistic train to fire the at least one perforating charge.
6. The device of claim 1 , wherein the initiator comprises a circuit board adapted to communicate with the detonator via one or more insulation-displacement connectors.
7. The device of claim 1 , wherein the initiator is disposed within a loading tube comprising a cutaway section that is disposed adjacent the initiator, and wherein the cutaway section provides a user access to the initiator.
8. The device of claim 7 , wherein the initiator comprises one or more retaining tabs that are adapted to mate with corresponding holes located in the loading tube.
9. A perforating gun, comprising:
a loading tube having an initiator disposed therein, the initiator comprising a detonator and a detonator cord;
at least one perforating charge disposed within the loading tube; and
a ballistic interrupt shutter disposed between the detonator and the detonator cord, wherein the ballistic interrupt shutter comprises a metallic layer disposed adjacent a layer of thermoplastic material.
10. The perforating gun of claim 9 , wherein the ballistic interrupt shutter is removable from between the detonator and the detonator cord when a command is entered from the surface, thereby coupling the detonator with the detonator cord.
11. The perforating gun of claim 10 , wherein the ballistic interrupt shutter is coupled to a spring, and the spring is actuated by burning a fuse that causes the spring to dislodge the shutter from between the detonator and the detonator cord.
12. The perforating gun of claim 9 , wherein the initiator comprises a circuit board adapted to communicate with the detonator via one or more insulation-displacement connectors.
13. The perforating gun of claim 9 , further comprising a coaxial cable contained within the loading tube, wherein the coaxial cable is adapted to communicate with a circuit board of the initiator via one or more insulation-displacement connectors.
14. The perforating gun of claim 13 , wherein the coaxial cable is connected to one or more wire holders adapted to mate with one or more wire holder holes located on a surface of the loading tube.
15. A method of using a wellbore perforating device, comprising:
inserting an initiator into a loading tube of the wellbore perforating device, the initiator comprising:
a detonator and a detonator cord; and
a ballistic interrupt shutter disposed between the detonator and the detonator cord, wherein the ballistic interrupt shutter comprises a metallic layer disposed adjacent a layer of thermoplastic material;
lowering the wellbore perforating device into a wellbore;
executing a first command releasing the ballistic interrupt shutter from between the detonator and the detonator cord; and
executing a second command firing the wellbore perforating device.
16. The method of claim 15 , further comprising connecting a coaxial cable to a circuit board of the initiator by pushing in one or more insulation-displacement connectors into the circuit board prior to lowering the wellbore perforating device, wherein the coaxial cable is disposed within the loading tube prior to inserting the initiator into the loading tube.
17. The method of claim 15 , further comprising connecting the detonator to a circuit board of the initiator by pushing in one or more insulation-displacement connectors into the circuit board prior to lowering the wellbore perforating device.
18. The method of claim 15 , wherein the execution of the first command sends a signal from a surface location to the wellbore perforating device downhole.
19. The method of claim 18 , wherein the signal actuates a spring, causing the spring to dislodge the shutter from between the detonator and the detonator cord.