Granted Patent B2

US 12,371,955 · App. 18/455,348 · Granted Jul 29, 2025

Inventors: Ahmed Mohammed Al-Jeffri (Dhahran, SA); Victor Jose Bustamante Rodriguez (Dhahran, SA)

Assignee: Saudi Arabian Oil Company

E21B21/003

Abstract

Claims (61)

1. A method, comprising:

drilling at least a portion of a wellbore from a terranean surface toward a subterranean formation by rotating a drill bit on a drill string;

while drilling the portion of the wellbore, circulating a drilling fluid downhole through the drill string, to and through the drill bit, into the wellbore, and uphole toward the terranean surface;

determining that at least a portion of the drilling fluid circulated into the wellbore is lost to the subterranean formation and does not circulate uphole toward the terranean surface;

based on the determination, circulating a plurality of lost circulation material (LCM) pills in a contracted state through the drill string and the drill bit and into the wellbore, each of the LCM pills comprising a framework of rigid but bendable material that is set to adjust from the contracted state to an expanded state based on at least one wellbore criteria;

emplacing the plurality of LCM pills at a location in which the portion of the drilling fluid circulated into the wellbore is lost to the subterranean formation;

adjusting the plurality of LCM pills from the contracted state to the expanded state based on the at least one wellbore criteria, the adjusting comprising:

for each LCM pill, releasing a plurality of interior members of the framework of the LCM pill from a controller based on a trigger for the at least one wellbore criteria, and

upon release of the one or more interior members of the framework from the controller, expanding a plurality of perimeter members of the framework that are connected to the plurality of interior members to expand the framework of the LCM pill; and

reducing the portion of the drilling fluid circulated into the wellbore that is lost to the subterranean formation with the plurality of LCM pills in the expanded state.

2. The method of claim 1 , comprising exposing a lost circulation material mesh of the LCM pill from a housing of the LCM pill by adjusting the plurality of LCM pills from the contracted state to the expanded state.

3. The method of claim 2 , comprising expanding the framework from within the housing to expose the lost circulation material mesh from the housing.

4. The method of claim 3 , wherein the lost circulation material mesh comprises an acid-dissolvable fiber material.

5. The method of claim 4 , wherein the acid-dissolvable fiber material is configured to dissolve in the wellbore based on exposure to hydrochloric acid.

6. The method of claim 2 , wherein the lost circulation material mesh comprises an acid-dissolvable fiber material.

7. The method of claim 6 , wherein the acid-dissolvable fiber material is configured to dissolve in the wellbore based on exposure to hydrochloric acid.

8. The method of claim 1 , wherein the at least one wellbore criteria comprises a wellbore temperature at the location in which the portion of the drilling fluid circulated into the wellbore is lost to the subterranean formation, the method further comprising:

adjusting the plurality of LCM pills from the contracted state to the expanded state based on a temperature sensor of each of the plurality of LCM pills sensing a temperature of at least the wellbore temperature at the location.

9. The method of claim 1 , wherein the at least one wellbore criteria comprises a wellbore depth at the location in which the portion of the drilling fluid circulated into the wellbore is lost to the subterranean formation, the method further comprising:

adjusting the plurality of LCM pills from the contracted state to the expanded state based on a depth sensor of each of LCM pills sensing a depth of at least the wellbore depth at the location.

10. The method of claim 1 , further comprising setting the controller of each of the LCM pills with the at least one wellbore criteria at the terranean surface.

11. The method of claim 10 , wherein the at least one wellbore criteria comprises a signal, the method further comprising:

subsequent to emplacing the plurality of LCM pills at the location, circulating a signal generator through the drill string and the drill bit and into the wellbore with the drilling fluid;

based on the signal generator reaching the location, activating the signal with the signal generator; and

based on activation of the signal, adjusting the plurality of LCM pills from the contracted state to the expanded state.

12. The method of claim 10 , wherein the at least one wellbore criteria comprises a time duration, the method further comprising:

adjusting the plurality of LCM pills from the contracted state to the expanded state based on a timer of each of LCM pills reaching the time duration.

13. A method, comprising:

setting a controller of each of a plurality of lost circulation material (LCM) pills with at least one wellbore criteria at a terranean surface;

drilling at least a portion of a wellbore from the terranean surface toward a subterranean formation by rotating a drill bit on a drill string;

while drilling the portion of the wellbore, circulating a drilling fluid downhole through the drill string, to and through the drill bit, into the wellbore, and uphole toward the terranean surface;

determining that at least a portion of the drilling fluid circulated into the wellbore is lost to the subterranean formation and does not circulate uphole toward the terranean surface;

based on the determination, circulating the plurality of LCM pills in a contracted state through the drill string and the drill bit and into the wellbore, each of the LCM pills comprising a framework of rigid but bendable material that is set to adjust from the contracted state to an expanded state based on the at least one wellbore criteria, the at least one wellbore criteria comprising a wellbore temperature at a location in which the portion of the drilling fluid circulated into the wellbore is lost to the subterranean formation;

emplacing the plurality of LCM pills at the location in which the portion of the drilling fluid circulated into the wellbore is lost to the subterranean formation;

adjusting the plurality of LCM pills from the contracted state to the expanded state based on a temperature sensor of each of the plurality of LCM pills sensing a temperature of at least the wellbore temperature at the location, the adjusting comprising:

for each LCM pill, releasing a plurality of interior members of the framework of the LCM pill from a controller based on a trigger for the wellbore temperature, and

upon release of the one or more interior members of the framework from the controller, expanding a plurality of perimeter members of the framework that are connected to the plurality of interior members to expand the framework of the LCM pill; and

reducing the portion of the drilling fluid circulated into the wellbore that is lost to the subterranean formation with the plurality of LCM pills in the expanded state.

14. The method of claim 13 , comprising exposing a lost circulation material mesh of the LCM pill from a housing of the LCM pill by adjusting the plurality of LCM pills from the contracted state to the expanded state.

15. The method of claim 14 , comprising expanding the framework from within the housing to expose the lost circulation material mesh from the housing.

16. The method of claim 15 , wherein the lost circulation material mesh comprises an acid-dissolvable fiber material.

17. The method of claim 16 , wherein the acid-dissolvable fiber material is configured to dissolve in the wellbore based on exposure to hydrochloric acid.

18. The method of claim 14 , wherein the lost circulation material mesh comprises an acid-dissolvable fiber material.

19. The method of claim 18 , wherein the acid-dissolvable fiber material is configured to dissolve in the wellbore based on exposure to hydrochloric acid.

20. A method, comprising:

setting a controller of each of a plurality of lost circulation material (LCM) pills with at least one wellbore criteria at a terranean surface;

drilling at least a portion of a wellbore from the terranean surface toward a subterranean formation by rotating a drill bit on a drill string;

while drilling the portion of the wellbore, circulating a drilling fluid downhole through the drill string, to and through the drill bit, into the wellbore, and uphole toward the terranean surface;

determining that at least a portion of the drilling fluid circulated into the wellbore is lost to the subterranean formation and does not circulate uphole toward the terranean surface;

based on the determination, circulating the plurality of LCM pills in a contracted state through the drill string and the drill bit and into the wellbore, each of the LCM pills comprising a framework of rigid but bendable material that is set to adjust from the contracted state to an expanded state based on the at least one wellbore criteria;

emplacing the plurality of LCM pills at a location in which the portion of the drilling fluid circulated into the wellbore is lost to the subterranean formation;

adjusting the plurality of LCM pills from the contracted state to the expanded state based on the at least one wellbore criteria, the adjusting comprising:

for each LCM pill, releasing a plurality of interior members of the framework of the LCM pill from a controller based on a trigger for the at least one wellbore criteria, and

upon release of the one or more interior members of the framework from the controller, expanding a plurality of perimeter members of the framework that are connected to the plurality of interior members to expand the framework of the LCM pill;

exposing a lost circulation material mesh coupled within the framework of the LCM pill from a housing of the LCM pill by adjusting the plurality of LCM pills from the contracted state to the expanded state; and

reducing the portion of the drilling fluid circulated into the wellbore that is lost to the subterranean formation with the exposed lost circulation material mesh of the plurality of LCM pills in the expanded state.

21. The method of claim 20 , comprising expanding the framework from within the housing to expose the lost circulation material mesh from the housing.

22. The method of claim 20 , wherein the lost circulation material mesh comprises an acid-dissolvable fiber material.

23. The method of claim 22 , wherein the acid-dissolvable fiber material is configured to dissolve in the wellbore based on exposure to hydrochloric acid.

24. The method of claim 20 , wherein the at least one wellbore criteria comprises a wellbore temperature at the location in which the portion of the drilling fluid circulated into the wellbore is lost to the subterranean formation, the method further comprising:

adjusting the plurality of LCM pills from the contracted state to the expanded state based on a temperature sensor of each of the plurality of LCM pills sensing a temperature of at least the wellbore temperature at the location.

Assignments (1)

Continuity (1)

References Cited (38)