IP Library › Granted Patent US 12,252,968
Granted Patent B1
US 12,252,968 · App. 18/457,092 · Granted Mar 18, 2025

Sustained casing pressure management system and method of use

Inventors: Mohammad W. Alsaleh (Mubarraz, SA); Jafar S. Alzaid (Dhahran, SA)
Assignee: SAUDI ARABIAN OIL COMPANY
E21B43/12C09K8/52E21B43/34C09K2208/20E21B2200/20
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Quick Facts
Patent No.
US 12,252,968
App. No.
18/457,092
Granted
Mar 18, 2025
Kind
B1
Abstract

A system includes a control system disposed on a well surface and a pipe component disposed in a wellbore to form an annulus that is in fluid communication with a reservoir. The system includes a valve in fluid communication with the annulus. The system includes a recorder configured to detect data of the annulus. The system includes a fluid conduit configured to flow annular fluid from one or more annuli disposed in the wellbore. The fluid conduit is in fluid communication with the annulus, the valve, and a relief tank. The system includes a communication cable coupled to the control system, the valve, and the recorder. The recorder is configured to transmit the data to the control system.

Claims (44)

1. A method comprising:

drilling a wellbore of a well from a surface to form a fluid communication path from a pressurized reservoir to the surface;

installing a first pipe component in the wellbore to form a first annular space between a pipe outside diameter and the wellbore wherein the first annular space is in fluid communication with the pressurized reservoir;

transmitting, by a control system, a first command to a pressure recorder configured to generate annular pressure data of an annular fluid in the first annular space;

transmitting, by the control system, a second command to the pressure recorder, wherein the first command and the second command are separated by a predetermined time duration;

generating, in response to receipt of the first command, first annular first pressure data using the pressure recorder;

generating, in response to receipt of the second command, first annular second pressure data using the pressure recorder;

obtaining, by the control system in response to transmitting the first command, the first annular first pressure data from the pressure recorder;

obtaining, by the control system in response to transmitting the second command, the first annular second pressure data from the pressure recorder;

comparing, using the control system, the first annular first pressure data and the first annular second pressure data with a first set of predetermined criteria;

controlling, using the control system, a first control valve in fluid communication with the first annular space in response to the comparing; and

filling a relief tank using the annular fluid flowing through a fluid conduit in fluid communication with the first annular space, the first control valve, and the relief tank.

2. The method of claim 1 , further comprising:

installing a second pipe component in the first pipe component to form a second annular space between a second outside diameter and a first pipe inside diameter wherein the second annular space is in fluid communication with the pressurized reservoir;

transmitting, by a control system, a first command to a pressure recorder configured to detect an annular pressure of an annular fluid in the second annular space;

transmitting, by the control system, a second command to the pressure recorder, wherein the first command and the second command are separated by a predetermined time duration;

obtaining, by the control system in response to transmitting the first command, second annular first pressure data from the pressure recorder;

obtaining, by the control system in response to transmitting the second command, second annular second pressure data from the pressure recorder;

comparing, using the control system, the second annular first pressure data and the second annular second pressure data with a set of predetermined criteria; and

controlling a control valve in fluid communication with the first annular space in response to the comparing; and

filling a relief tank using the annular fluid flowing through a fluid conduit in fluid communication with the second annular space, the control valve, and the relief tank.

3. The method of claim 2 , further comprising:

performing a workover operation based on a well simulation, using the second annular first pressure data, the second annular second pressure data, and pipe component data at the second annular space.

4. The method of claim 1 , further comprising:

performing a well simulation of the wellbore in one or more wells for a bleed-off rate using the first annular first pressure data, the first annular second pressure data, the predetermined time duration, pipe component data, and annular fluid data; and

determining a predicted tank capacity of the relief tank for the one or more wells using the well simulation.

5. The method of claim 1 , further comprising:

performing a well simulation of the wellbore of one or more wells for a bleed-off rate using the first annular first pressure data, the first annular second pressure data, the predetermined time duration, pipe component data, and annular fluid data; and

determining a predicted tank fluid disposal time frequency for the one or more wells using the well simulation.

6. The method of claim 1 , further comprising:

performing a well simulation of the wellbore of one or more wells for a bleed-off rate using the first annular first pressure data, the first annular second pressure data, the predetermined time duration, pipe component data, and annular fluid data; and

determining a set of tank material properties for the one or more wells using the well simulation.

7. The method of claim 1 ,

wherein the control system adjusts one or more production parameters of a production operation at the wellbore based on the first annular first pressure data, pipe component data, and/or well simulations of the wellbore of one or more wells at the first annular space.

8. The method of claim 1 , further comprising:

performing a workover operation based on a well simulation, using the first annular first pressure data, the first annular second pressure data, and pipe component data at the first annular space.

9. The method of claim 1 , further comprising:

transmitting, using a control system, a first command to a contaminant detector in fluid communication with the annular fluid;

obtaining, by the control system in response to transmitting the first command, contaminant data of the annular fluid from the contaminant detector;

comparing, using the control system, the contaminant data with a set of predetermined criteria;

controlling, using the control system, a scavenger disposed on the fluid conduit, in response to the comparing; and

treating the annular fluid to scavenge contaminant from the annular fluid.

10. The method of claim 1 , further comprising:

operating the well using the control system, the pressure recorder, the first control valve, the fluid conduit, and the relief tank.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 4, 2023
From: ALSALEH, MOHAMMAD W.; ALZAID, JAFAR S.
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 065125/0659 →
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