IP Library › Granted Patent US 12,434,865
Granted Patent B2
US 12,434,865 · App. 18/457,272 · Granted Oct 7, 2025

Workstation for microgravity environments

Inventor: James Thomas Sears (Boulder, CO)
Assignee: SATED Space LLC
B64G4/00B01D46/10B01D46/48
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Quick Facts
Patent No.
US 12,434,865
App. No.
18/457,272
Granted
Oct 7, 2025
Kind
B2
Abstract

A workstation for microgravity environments is provided that prevents objects from floating around inside a spacecraft. The workstation includes a downdraft table that has a plenum chamber with an inlet and an outlet. A fan is disposed in the plenum chamber for drawing air into the plenum via the inlet, and exhausting air from the plenum via the outlet. A metal grate is disposed across the inlet, and an air resistive stack is disposed on an outer side of the metal grate. The air resistive stack includes an inner resistive layer disposed on the metal grate and an outer resistive layer disposed on the inner layer. The workstation improves a user's ability to perform many activities in a microgravity environment.

Claims (52)

1. A workstation for microgravity environments, comprising:

a downdraft table, comprising:

a plenum chamber having an inlet and an outlet;

a fan disposed in the plenum chamber, wherein the fan is configured to draw air into the plenum chamber via the inlet and to exhaust air from the plenum chamber via the outlet;

a grate disposed across the inlet; and

an air resistive stack disposed on an outer side of the grate, wherein the air resistive stack comprises:

a first resistive layer disposed on the grate; and

a second resistive layer disposed on the first resistive layer, wherein the second resistive layer is configured for rolling such that the second resistive layer may be rolled up and discarded while the first resistive layer partially maintains a pressure differential in the plenum chamber.

2. The workstation of claim 1 , comprising:

an impermeable layer configured for sealing on top of the second resistive layer such that materials are contained against the second resistive layer when the fan is off.

3. The workstation of claim 2 , wherein the impermeable layer comprises a transparent plastic film.

4. The workstation of claim 2 , wherein the impermeable layer is configured for unsealing from the downdraft table while the fan is on such that the fan provides a pressure differential to maintain materials on the second resistive layer.

5. The workstation of claim 2 , wherein the impermeable layer comprises a plurality of magnetic strips configured for magnetically coupling to a plurality of corresponding magnets disposed on the downdraft table such that the impermeable layer is magnetically sealable to edges of the downdraft table.

6. The workstation of claim 5 , wherein the magnetic strips are disposed on all four sides of the impermeable layer and the corresponding magnets are disposed on all four sides of the downdraft table.

7. The workstation of claim 1 , comprising:

a third resistive layer operatively coupled outside of the outlet, wherein the third resistive layer is configured to spread airflow exiting the fan over a larger surface area thus reducing an exit velocity of the airflow.

8. The workstation of claim 7 , wherein a size of the third resistive layer may be adjusted to adjust the exit velocity of the airflow.

9. A workstation for microgravity environments, comprising:

a downdraft table, comprising:

a plenum chamber having an inlet and an outlet;

a fan disposed in the plenum chamber, wherein the fan is configured to draw air into the plenum chamber via the inlet and to exhaust air from the plenum chamber via the outlet;

a grate disposed across the inlet;

an air resistive stack disposed on an outer side of the grate, wherein the air resistive stack comprises:

a first resistive layer disposed on the grate; and

a second resistive layer disposed on the first resistive layer; and

a stability saddle, wherein the stability saddle is attached to an underside of the downdraft table and is configured for a user to stabilize the user's torso while working at the workstation.

10. The workstation of claim 9 , wherein the stability saddle comprises:

a blade member having a proximal end and a distal end and a longitudinal axis extending between the proximal end and the distal end, wherein the blade member is attached to the downdraft table via the proximal end, and the longitudinal axis of the blade member is angled outwardly from the underside of the downdraft table;

a seat plate mechanically coupled to the distal end of the blade member, wherein the seat plate extends perpendicular to the longitudinal axis from both sides of the blade member; and

an upper thigh clamp coupled to the blade member in between the proximal end and the distal end, wherein the upper thigh clamp extends perpendicular to the longitudinal axis from both sides of the blade member such that the upper thigh clamp is parallel with the seat plate.

11. The workstation of claim 10 , wherein the upper thigh clamp is adjustable along the longitudinal axis of the blade member such that an amount of pressure on a user's thigh may be adjusted for user comfort and stability.

12. The workstation of claim 1 , comprising:

a downdraft cubby comprising:

four side walls;

an open top;

an open bottom;

a blocking beam extending between two opposing side walls at the open bottom; and

one or more magnets attached to a bottom of one or more sidewalls to attach the downdraft cubby to the grate;

wherein small objects are retained within the downdraft cubby by air flow from the fan.

13. The workstation of claim 12 , wherein at least one of the four side walls is transparent.

14. A method of using the workstation for microgravity environments of claim 1 , the method comprising:

operating the fan to create an air flow through the air resistive stack into the plenum chamber that creates a pressure differential between an interior of the plenum chamber and an area above the workstation; and

drawing particulate matter created in the area above the workstation against a surface of the second resistive layer of the air resistive stack;

retaining the particulate matter against the surface of the second resistive layer while the fan continues to create the air flow.

15. The method of claim 14 , further comprising:

covering the worktable with an impermeable layer; and

stopping the operation of the fan;

wherein power usage by the workstation is minimized while retaining particulate matter on the workstation.

16. The method of claim 14 , further comprising:

removing the second resistive layer and the particulate matter retained on the surface of the second resistive layer from the worktable; and

adding a clean second resistive layer to the workstation.

17. The method of claim 14 , wherein the air flow is approximately 50 to 100 cm/second.

Assignments (2)
CHANGE OF NAME Recorded Nov 4, 2024
From: ASCENT TECHNOLOGY, LLC
To: SATED SPACE LLC
Reel/Frame 069301/0875 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 3, 2023
From: SEARS, JAMES THOMAS
To: ASCENT TECHNOLOGY, LLC
Reel/Frame 065111/0350 →
Continuity (2)
Provisional Application 63401396 · Aug 26, 2022
Related Publication 20240067367A1 · Feb 29, 2024
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