IP Library Granted Patent US 12,654,541
Granted Patent B2
US 12,654,541 · App. 18/457,540 · Granted Jun 16, 2026

Utility vehicle with electric motor at drive wheel

Inventors: Jason Patrick Delor (Churubusco, IN); Gauravkumar Davda (Fort Wayne, IN)
Assignee: ASW, LLC
B60K7/0007B60B27/0015B60B27/0047B60G3/20B60G7/001B62D65/02H02K1/12H02K5/04B60B2900/111B60B2900/115B60B2900/121B60B2900/131B60B2900/212B60G2200/14B60K2007/0038B60K2007/0092B60T1/065
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Quick Facts
Patent No.
US 12,654,541
App. No.
18/457,540
Granted
Jun 16, 2026
Kind
B2
Abstract

A utility vehicle configured for traveling off-road includes: a chassis; and a drive wheel assembly coupled with the chassis and including: a drive wheel assembly rotatable portion configured for rotating and thereby for enabling the utility vehicle to traverse a ground; a hub carrier coupled with the drive wheel assembly rotatable portion, which is configured for rotating relative to the hub carrier; and an electric motor configured for causing the drive wheel assembly rotatable portion to rotate, the electric motor including a stator which is fixedly coupled with the hub carrier.

Claims (29)

1 . A utility vehicle configured for traveling off-road, the utility vehicle comprising:

a chassis;

a drive wheel assembly coupled with the chassis and including:

a drive wheel assembly rotatable portion configured for rotating and thereby for enabling the utility vehicle to traverse a ground;

a hub carrier coupled with the drive wheel assembly rotatable portion, which is configured for rotating relative to the hub carrier; and

an electric motor configured for causing the drive wheel assembly rotatable portion to rotate, the electric motor including a stator which is fixedly coupled with the hub carrier;

a suspension system including a lower control arm assembly including a first control arm linkage and a second control arm linkage each of which is coupled with the chassis and the hub carrier, the first control arm linkage and the second control arm linkage converging toward one another in a direction toward the hub carrier; and

a brake assembly which is positioned at least substantially inboard of the lower control arm assembly.

2 . The utility vehicle according to claim 1 , wherein the stator is at least partially positioned laterally outboard relative to the hub carrier.

3 . The utility vehicle according to claim 2 , wherein the electric motor includes a rotor which is positioned radially outward of the stator.

4 . The utility vehicle according to claim 3 , wherein the drive wheel assembly includes a motor housing configured for housing the electric motor at least substantially therein, the motor housing including a motor housing nonrotatable portion and a motor housing rotatable portion, the rotor being coupled with the motor housing rotatable portion and thereby being configured for causing the drive wheel assembly rotatable portion—as well as the motor housing rotatable portion which partially forms the drive wheel assembly rotatable portion—to rotate.

5 . The utility vehicle according to claim 4 , wherein the motor housing nonrotatable portion includes or is coupled with the hub carrier such that the motor housing nonrotatable portion is positioned at least substantially laterally inboard of the motor housing rotatable portion.

6 . A drive wheel assembly of a utility vehicle configured for traveling off-road, the utility vehicle including a chassis, the drive wheel assembly being coupled with the chassis, the drive wheel assembly comprising:

a drive wheel assembly rotatable portion configured for rotating and thereby for enabling the utility vehicle to traverse a ground;

a hub carrier coupled with the drive wheel assembly rotatable portion, which is configured for rotating relative to the hub carrier, the hub carrier being configured for being that, together with the chassis of the utility vehicle, to which each of a first control arm linkage and a second control arm linkage of a suspension system of the utility vehicle is coupled, wherein the first control arm linkage and the second control arm linkage converge toward one another in a direction toward the hub carrier, the utility vehicle further including a brake assembly which is positioned at least substantially inboard of the lower control arm assembly; and

an electric motor configured for causing the drive wheel assembly rotatable portion to rotate, the electric motor including a stator which is fixedly coupled with the hub carrier.

7 . The drive wheel assembly according to claim 6 , wherein the stator is at least partially positioned laterally outboard relative to the hub carrier.

8 . The drive wheel assembly according to claim 7 , wherein the electric motor includes a rotor which is positioned radially outward of the stator.

9 . The drive wheel assembly according to claim 8 , further comprising a motor housing configured for housing the electric motor at least substantially therein, the motor housing including a motor housing nonrotatable portion and a motor housing rotatable portion, the rotor being coupled with the motor housing rotatable portion and thereby being configured for causing the drive wheel assembly rotatable portion—as well as the motor housing rotatable portion which partially forms the drive wheel assembly rotatable portion—to rotate.

10 . The drive wheel assembly according to claim 9 , wherein the motor housing nonrotatable portion includes or is coupled with the hub carrier such that the motor housing nonrotatable portion is positioned at least substantially laterally inboard of the motor housing rotatable portion.

11 . A method of using a utility vehicle configured for traveling off-road, the method comprising the steps of:

providing that the utility vehicle includes a chassis and a drive wheel assembly coupled with the chassis, the drive wheel assembly including a drive wheel assembly rotatable portion configured for rotating and thereby for enabling the utility vehicle to traverse a ground;

coupling a hub carrier with the drive wheel assembly rotatable portion, which is configured for rotating relative to the hub carrier;

coupling fixedly a stator of an electric motor with the hub carrier, the electric motor being configured for causing the drive wheel assembly rotatable portion to rotate; and

using the utility vehicle, the utility vehicle further including a suspension system including a lower control arm assembly including a first control arm linkage and a second control arm linkage each of which is coupled with the chassis and the hub carrier, the first control arm linkage and the second control arm linkage converging toward one another in a direction toward the hub carrier, the utility vehicle further including a brake assembly which is positioned at least substantially inboard of the lower control arm assembly.

12 . The method according to claim 11 , wherein the stator is at least partially positioned laterally outboard relative to the hub carrier.

13 . The method according to claim 12 , wherein the electric motor includes a rotor which is positioned radially outward of the stator.

14 . The method according to claim 13 , wherein the drive wheel assembly includes a motor housing configured for housing the electric motor at least substantially therein, the motor housing including a motor housing nonrotatable portion and a motor housing rotatable portion, the rotor being coupled with the motor housing rotatable portion and thereby being configured for causing the drive wheel assembly rotatable portion—as well as the motor housing rotatable portion which partially forms the drive wheel assembly rotatable portion—to rotate.

15 . The method according to claim 14 , wherein the motor housing nonrotatable portion includes or is coupled with the hub carrier such that the motor housing nonrotatable portion is positioned at least substantially laterally inboard of the motor housing rotatable portion.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 25, 2026
From: ASW, LLC
To: WHISPER CARTS, LLC
Reel/Frame 074750/0510 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 29, 2023
From: DELOR, JASON PATRICK; DAVDA, GAURAVKUMAR
To: ASW, LLC
Reel/Frame 064734/0213 →
Continuity (1)
Related Publication 20250074180A1 · Mar 6, 2025
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