IP Library › Granted Patent US 12,017,970
Granted Patent B2
US 12,017,970 · App. 18/459,534 · Granted Jun 25, 2024

Transition metal-catalyzed production of alcohol and carbonyl compounds from hydrocarbons

Inventors: Masud M. Monwar (Bartlesville, OK); Jared Barr (Bartlesville, OK); Carlos A. Cruz (Kingwood, TX); Kathy S. Clear (Bartlesville, OK); Max P. McDaniel (Bartlesville, OK); William C. Ellis (Bartlesville, OK)
Assignee: Chevron Phillips Chemical Company LP
C07B33/00B01J21/063B01J21/08B01J21/12B01J23/22B01J23/28B01J23/30B01J35/39B01J35/613B01J35/615B01J35/617B01J35/618B01J35/633B01J35/635B01J35/638B01J37/082B01J37/16B01J37/34B01J37/345B01J38/02C07C29/48C07C29/50C07C45/27C07C45/28C07C51/16C07C51/225
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Quick Facts
Patent No.
US 12,017,970
App. No.
18/459,534
Granted
Jun 25, 2024
Kind
B2
Abstract

Processes for converting a hydrocarbon reactant into an alcohol compound and/or a carbonyl compound are disclosed in which the hydrocarbon reactant and a supported transition metal catalyst—containing molybdenum, tungsten, or vanadium—are irradiated with a light beam at a wavelength in the UV-visible spectrum, optionally in an oxidizing atmosphere, to form a reduced transition metal catalyst, followed by hydrolyzing the reduced transition metal catalyst to form a reaction product containing the alcohol compound and/or the carbonyl compound.

Claims (33)

1. A supported transition metal catalyst comprising:

a silica-coated alumina having a weight ratio of alumina to silica from 1:5 to 5:1; and

from 0.01 to 50 wt. % of a transition metal comprising molybdenum, tungsten, vanadium, or a combination thereof, based on the weight of the supported transition metal catalyst.

2. The catalyst of claim 1 , wherein:

the supported transition metal catalyst comprises from 0.2 to 10 wt. % of the transition metal, based on the weight of the supported transition metal catalyst.

3. The catalyst of claim 1 , wherein the supported transition metal catalyst comprises from 0.1 to 15 wt. % of the transition metal, based on the weight of the supported transition metal catalyst.

4. The catalyst of claim 3 , wherein the weight ratio of alumina to silica is from 1:3 to 3:1.

5. The catalyst of claim 3 , wherein the transition metal comprises molybdenum.

6. The catalyst of claim 3 , wherein the transition metal comprises tungsten.

7. The catalyst of claim 3 , wherein the transition metal comprises vanadium.

8. The catalyst of claim 3 , wherein the weight ratio of alumina to silica is from 1:1 to 3:1.

9. The catalyst of claim 8 , wherein the transition metal comprises molybdenum.

10. The catalyst of claim 8 , wherein the transition metal comprises tungsten.

11. The catalyst of claim 8 , wherein the transition metal comprises vanadium.

12. The catalyst of claim 3 , wherein the weight ratio of alumina to silica is from 1.2:1 to 1.8:1.

13. A supported transition metal catalyst comprising:

a silica-coated alumina; and

from 0.01 to 50 wt. % of a transition metal comprising vanadium, based on the weight of the supported transition metal catalyst.

14. The catalyst of claim 13 , wherein the silica-coated alumina has a weight ratio of alumina to silica from 1:5 to 5:1.

15. The catalyst of claim 13 , wherein the silica-coated alumina has a weight ratio of alumina to silica from 1:3 to 3:1.

16. The catalyst of claim 13 , wherein the supported transition metal catalyst comprises from 0.2 to 10 wt. % of the transition metal, based on the weight of the supported transition metal catalyst.

17. The catalyst of claim 16 , wherein the silica-coated alumina has a weight ratio of alumina to silica from 1:5 to 5:1.

18. The catalyst of claim 16 , wherein the silica-coated alumina has a weight ratio of alumina to silica from 1:1 to 3:1.

19. The catalyst of claim 16 , wherein the silica-coated alumina has a weight ratio of alumina to silica from 1.2:1 to 1.8:1.

20. The catalyst of claim 13 , wherein:

the supported transition metal catalyst comprises from 0.1 to 5 wt. % of the transition metal, based on the weight of the supported transition metal catalyst; and

the silica-coated alumina has a weight ratio of alumina to silica from 1:5 to 5:1.

21. The catalyst of claim 20 , wherein the weight ratio of alumina to silica is from 1:3 to 3:1.

22. The catalyst of claim 13 , wherein:

the supported transition metal catalyst comprises from 0.5 to 2.5 wt. % of the transition metal, based on the weight of the supported transition metal catalyst; and

the silica-coated alumina has a weight ratio of alumina to silica from 1:5 to 5:1.

23. The catalyst of claim 22 , wherein the weight ratio of alumina to silica is from 1:1 to 3:1.

24. The catalyst of claim 22 , wherein the weight ratio of alumina to silica is from 1.2:1 to 1.8:1.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 20, 2024
From: MONWAR, MASUD M.; BARR, JARED L.; CRUZ, CARLOS A.; CLEAR, KATHY S.; MCDANIEL, MAX P.
To: CHEVRON PHILLIPS CHEMICAL COMPANY LP
Reel/Frame 068341/0449 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 15, 2023
From: MONWAR, MASUD M.; BARR, JARED L.; CRUZ, CARLOS A.; CLEAR, KATHY S.; MCDANIEL, MAX P.
To: CHEVRON PHILLIPS CHEMICAL COMPANY LP
Reel/Frame 065572/0536 →
Continuity (3)
Division 17470066 · Sep 9, 2021
Provisional Application 63077761 · Sep 14, 2020
Related Publication 20230416169A1 · Dec 28, 2023