Systems, assemblies, and methods for pyrophoric material extraction
View Patent ↗Systems, assemblies, and methods to enhance extraction of pyrophoric materials from a refinery apparatus may include supplying a pressurized fluid to a plurality of vacuum generators, and generating, via the plurality of vacuum generators using the pressurized fluid, a vacuum flow. A manifold may provide a flow path for the vacuum flow, and pyrophoric material may be extracted from the refinery apparatus via the vacuum flow to a material collector through which the vacuum flow passes, depositing at least a portion of the extracted pyrophoric material in the material collector. One or more of inert gas or a cooling medium may be supplied to the material collector.
1 . A method to enhance extraction of pyrophoric catalyst from a refinery apparatus, the method comprising:
supplying a pressurized fluid to a plurality of vacuum generators;
generating, via the plurality of vacuum generators by use of the pressurized fluid, a vacuum flow;
positioning a manifold adjacent the refinery apparatus to provide a flow path for the vacuum flow;
extracting pyrophoric catalyst from the refinery apparatus via the vacuum flow through the manifold to a material collector through which the vacuum flow passes;
depositing at least a portion of the extracted pyrophoric catalyst in the material collector; and
supplying one or more of inert gas or a cooling medium to the material collector.
2 . The method of claim 1 , wherein the method comprises supplying inert gas to the material collector, and wherein the supplying inert gas to the material collector includes providing an inert gas conduit between a source of inert gas and the material collector and causing inert gas to flow from the source of inert gas to the material collector via the inert gas conduit.
3 . The method of claim 1 , wherein the method comprises supplying inert gas to the material collector, and the method further comprises inducing swirl in the inert gas in the material collector.
4 . The method of claim 1 , wherein extracting pyrophoric catalyst from the refinery apparatus via the vacuum flow through the manifold to a material collector through which the vacuum flow passes includes passing the vacuum flow through a material receiver positioned to cause the pyrophoric catalyst to be deposited into a collection container.
5 . The method of claim 4 , wherein the method comprises supplying inert gas to the material collector, and wherein the supplying inert gas to the material collector includes supplying inert gas to the material receiver.
6 . The method of claim 5 , further comprising inducing swirl in the inert gas in the material receiver.
7 . The method of claim 4 , wherein the material receiver includes an upper portion and a lower portion, and the method further comprising:
supplying inert gas to the material collector; and
causing inert gas to flow from a source of inert gas to one or more of the upper portion of the material receiver via a first inert gas conduit or the lower portion of the material receiver via a second inert gas conduit.
8 . The method of claim 7 , further comprising one or more of:
inducing swirl in the inert gas in the upper portion of the material receiver; or
inducing swirl in the inert gas in the lower portion of the material receiver.
9 . The method of claim 7 , wherein the lower portion of the material receiver has a substantially conical shape and includes a deposit port at an apex of the lower portion, and the method further comprising inducing swirl in the inert gas in the lower portion of the material receiver to promote passage of the pyrophoric catalyst through the deposit port and into the collection container.
10 . The method of claim 1 , further comprising determining a temperature inside an interior of the material collector and supplying one or more of inert gas or the cooling medium to an interior of the material collector based at least in part on the temperature inside the interior of the material collector.
11 . The method of claim 10 , further comprising determining whether the temperature inside the interior of the material collector exceeds a threshold temperature, and when the temperature inside the interior of the material collector exceeds the threshold temperature, supplying the one or more of inert gas or the cooling medium to the interior of the material collector.
12 . The method of claim 11 , further comprising determining whether the temperature inside the interior of the material collector is below the threshold temperature, and when the temperature inside the interior of the material collector is below the threshold temperature, discontinuing supply of the one or more of inert gas or the cooling medium to the interior of the material collector.
13 . The method of claim 1 , further comprising:
passing the vacuum flow into a sound attenuation chamber to reduce a sound level generated by one or more of the vacuum flow or generating the vacuum flow; and
supplying one or more of inert gas or a cooling medium to the sound attenuation chamber.
14 . The method of claim 13 , wherein the supplying one or more of inert gas or a cooling medium to the sound attenuation chamber comprises providing an inert gas supply conduit between a source of inert gas and the sound attenuation chamber.
15 . The method of claim 13 , further comprising determining a temperature inside an interior of the sound attenuation chamber and supplying one or more of inert gas or the cooling medium to the interior of the sound attenuation chamber based at least in part on the temperature inside the interior of the sound attenuation chamber.
16 . The method of claim 15 , further comprising determining whether the temperature inside the interior of the sound attenuation chamber exceeds a threshold temperature, and when the temperature inside the interior of the sound attenuation chamber exceeds the threshold temperature, supplying the one or more of inert gas or the cooling medium to the interior of the sound attenuation chamber.
17 . The method of claim 16 , further comprising determining whether the temperature inside the interior of the sound attenuation chamber is below the threshold temperature, and when the temperature inside the interior of the sound attenuation chamber is below the threshold temperature, discontinuing supply of the one or more of inert gas or the cooling medium to the interior of the sound attenuation chamber.
18 . The method of claim 13 , further comprising:
passing the vacuum flow into filter media at least partially enclosed in the sound attenuation chamber to filter the vacuum flow;
generating jets of fluid flow directed toward the filter media to at least partially maintain filtration capacity of the filter media; and
supplying inert gas to the sound attenuation chamber via the jets of fluid.
19 . The method of claim 18 , wherein the generating jets of fluid flow comprises supplying compressed fluid from a source of compressed fluid to jet generators positioned to direct the jets of fluid toward the filter media, and wherein the supplying inert gas to the sound attenuation chamber via the jets of fluid comprises one or more of adding inert gas to the compressed fluid or substituting inert gas for the compressed fluid.
20 . The method of claim 1 , further comprising one or more of supplying the cooling medium to an interior of the material collector or supplying the cooling medium to an interior of a sound attenuation chamber, the cooling medium comprising one or more of dry ice or a dry ice substitute.
21 . A method to enhance extraction of pyrophoric catalyst from a refinery apparatus, the method comprising:
supplying a pressurized fluid to a plurality of vacuum generators;
generating, via the plurality of vacuum generators using the pressurized fluid, a vacuum flow;
positioning a manifold adjacent the refinery apparatus to provide a flow path for the vacuum flow;
extracting pyrophoric catalyst from the refinery apparatus via the vacuum flow through the manifold to a material collector through which the vacuum flow passes;
depositing at least a portion of the extracted pyrophoric catalyst in the material collector;
passing the vacuum flow into a sound attenuation chamber to reduce a sound level generated by one or more of the vacuum flow or generating the vacuum flow; and
one or more of:
supplying one or more of inert gas or a cooling medium to the material collector; or
supplying one or more of inert gas or a cooling medium to the sound attenuation chamber.
22 . The method of claim 21 , wherein the method comprises supplying inert gas to the material collector, and wherein the supplying inert gas to the material collector includes providing an inert gas conduit between a source of inert gas and the material collector and causing inert gas to flow from the source of inert gas to the material collector via the inert gas conduit.
23 . The method of claim 21 , wherein the method comprises supplying inert gas to the material collector, and the method further comprises inducing swirl in the inert gas in the material collector.
24 . The method of claim 21 , wherein extracting pyrophoric catalyst from the refinery apparatus via the vacuum flow through the manifold to a material collector through which the vacuum flow passes includes passing the vacuum flow through a material receiver positioned to cause the pyrophoric catalyst to be deposited into a collection container.
25 . The method of claim 24 , wherein the method comprises supplying inert gas to the material collector, and wherein the supplying inert gas to the material collector includes supplying inert gas to the material receiver.
26 . The method of claim 24 , wherein the method comprises supplying inert gas to the material collector, and the method further comprising inducing swirl in the inert gas in the material receiver.
27 . The method of claim 24 , wherein the material receiver includes an upper portion and a lower portion, and the method further comprising:
supplying inert gas to the material collector; and
causing inert gas to flow from a source of inert gas to one or more of the upper portion of the material receiver via a first inert gas conduit or the lower portion of the material receiver via a second inert gas conduit.
28 . The method of claim 27 , further comprising one or more of:
inducing swirl in the inert gas in the upper portion of the material receiver; or
inducing swirl in the inert gas in the lower portion of the material receiver.
29 . The method of claim 27 , wherein the lower portion of the material receiver has a substantially conical shape and includes a deposit port at an apex of the lower portion, and the method further comprising inducing swirl in the inert gas in the lower portion of the material receiver to promote passage of the pyrophoric catalyst through the deposit port and into the collection container.
30 . The method of claim 21 , further comprising determining a temperature inside an interior of the material collector and supplying one or more of inert gas or the cooling medium to an interior of the material collector based at least in part on the temperature inside the interior of the material collector.
31 . The method of claim 30 , further comprising determining whether the temperature inside the interior of the material collector exceeds a threshold temperature, and when the temperature inside the interior of the material collector exceeds the threshold temperature, supplying the one or more of inert gas or the cooling medium to the interior of the material collector.
32 . The method of claim 31 , further comprising determining whether the temperature inside the interior of the material collector is below the threshold temperature, and when the temperature inside the interior of the material collector is below the threshold temperature, discontinuing supply of the one or more of inert gas or the cooling medium to the interior of the material collector.
33 . The method of claim 21 , wherein the method comprises supplying inert gas to the sound attenuation chamber, and wherein the supplying inert gas to the sound attenuation chamber comprises providing an inert gas supply conduit between a source of inert gas and the sound attenuation chamber.
34 . The method of claim 21 , further comprising determining a temperature inside an interior of the sound attenuation chamber and supplying one or more of inert gas or the cooling medium to the interior of the sound attenuation chamber based at least in part on the temperature inside the interior of the sound attenuation chamber.
35 . The method of claim 34 , further comprising determining whether the temperature inside the interior of the sound attenuation chamber exceeds a threshold temperature, and when the temperature inside the interior of the sound attenuation chamber exceeds the threshold temperature, supplying the one or more of inert gas or the cooling medium to the interior of the sound attenuation chamber.
36 . The method of claim 35 , further comprising determining whether the temperature inside the interior of the sound attenuation chamber is below the threshold temperature, and when the temperature inside the interior of the sound attenuation chamber is below the threshold temperature, discontinuing supply of the one or more of inert gas or the cooling medium to the interior of the sound attenuation chamber.
37 . The method of claim 21 , further comprising:
passing the vacuum flow into filter media at least partially enclosed in the sound attenuation chamber to filter the vacuum flow;
generating jets of fluid flow directed toward the filter media to at least partially maintain filtration capacity of the filter media; and
supplying inert gas to the sound attenuation chamber via the jets of fluid.
38 . The method of claim 37 , wherein the generating jets of fluid flow comprises supplying compressed fluid from a source of compressed fluid to jet generators positioned to direct the jets of fluid toward the filter media, and wherein the supplying inert gas to the sound attenuation chamber via the jets of fluid comprises one or more of adding inert gas to the compressed fluid or substituting inert gas for the compressed fluid.
39 . The method of claim 21 , further comprising one or more of supplying the cooling medium to an interior of the material collector or supplying the cooling medium to an interior of the sound attenuation chamber, the cooling medium comprising one or more of dry ice or a dry ice substitute.