Control of annulus return flow in well operations
An annulus flow control tool can include an inner mandrel with a longitudinal bypass flow path, a sleeve on the inner mandrel, the sleeve being displaceable on the inner mandrel between bypass open and bypass closed positions, and at least one annular seal carried externally on the sleeve. A method of controlling annulus flow can include connecting an annulus flow control tool in a tubular string, the annulus flow control tool including a bypass flow path and at least one external annular seal, deploying the tubular string into the well, sealingly engaging a well surface with the annular seal, flowing a fluid through the tubular string into the well, thereby causing another fluid in an annulus between the tubular string and the well surface to flow through the bypass flow path, and closing the bypass flow path, the annulus flow control tool thereby blocking flow through the annulus.
1. An annulus flow control tool for use in a subterranean well, the annulus flow control tool comprising:
a tubular inner mandrel with a longitudinally extending bypass flow path;
a sleeve on the inner mandrel, the sleeve being displaceable on the inner mandrel between a bypass open position and a bypass closed position; and
at least one first annular seal carried externally on the sleeve, in which the sleeve is adapted to displace between the bypass open position and the bypass closed position in response to a pressure differential across the at least one first annular seal.
2. The annulus flow control tool of claim 1 , in which the bypass flow path is formed externally on the inner mandrel.
3. The annulus flow control tool of claim 2 , in which at least one bypass port formed in the sleeve is in fluid communication with the bypass flow path in the bypass open position of the sleeve.
4. The annulus flow control tool of claim 1 , in which the at least one first annular seal is configured to sealingly engage an interior surface of a casing.
5. The annulus flow control tool of claim 1 , in which an interior flow passage extending through the inner mandrel is isolated from the bypass flow path in the bypass open and bypass closed positions of the sleeve.
6. The annulus flow control tool of claim 1 , in which at least one second annular seal is sealingly engaged between the sleeve and the inner mandrel in the bypass closed position of the sleeve.
7. A method of controlling annulus flow in a subterranean well operation, the method comprising:
connecting an annulus flow control tool in a tubular string, the annulus flow control tool including a bypass flow path and at least one external annular seal;
deploying the tubular string into the well;
sealingly engaging a well surface with the at least one external annular seal;
flowing a first fluid through the tubular string into the well, thereby causing a second fluid in an annulus between the tubular string and the well surface to flow through the bypass flow path;
rotating the tubular string, thereby disconnecting the at least one external annular seal from an inner mandrel of the annulus flow control tool; and
closing the bypass flow path, the annulus flow control tool thereby blocking flow through the annulus.
8. The method of claim 7 , in which the at least one external annular seal sealingly engages the well surface during the deploying.
9. The method of claim 7 , in which the second fluid flows through the bypass flow path during the deploying.
10. The method of claim 7 , in which the closing comprises creating a pressure differential across the at least one external annular seal.
11. The method of claim 10 , in which the closing further comprises displacing the at least one external annular seal relative to the inner mandrel of the annulus flow control tool in response to the pressure differential creating.
12. The method of claim 7 , in which the at least one external annular seal is carried on a sleeve slidingly disposed on an inner mandrel of the annulus flow control tool, and the closing comprises displacing the sleeve from a bypass open position to a bypass closed position.
13. The method of claim 7 , in which, in the closing, the first fluid has a density greater than a density of the second fluid.
14. A system for use with a subterranean well, the system comprising:
a tubular string deployed into the well, an annulus being formed between the tubular string and a well surface surrounding the tubular string; and
an annulus flow control tool connected in the tubular string, the annulus flow control tool including a bypass flow path, and at least one external annular seal configured to sealingly engage the well surface,
in a bypass open position of the at least one external annular seal, fluid communication through the bypass flow path between opposite sides of the at least one external annular seal is permitted, and
in a bypass closed position of the at least one external annular seal, fluid communication through the bypass flow path between the opposite sides of the at least one external annular seal is blocked, in which the at least one external annular seal is adapted to displace between the bypass open position and the bypass closed position in response to a pressure differential across the at least one external annular seal.
15. The system of claim 14 , in which the annulus flow control tool includes a tubular inner mandrel, and an interior flow passage extending through the inner mandrel is isolated from the bypass flow path in the bypass open and bypass closed positions of the at least one external annular seal.
16. The system of claim 15 , in which the bypass flow path is formed externally on the inner mandrel.
17. The system of claim 14 , in which the at least one external annular seal is carried on a sleeve slidably disposed on an inner mandrel of the annulus flow control tool.
18. The system of claim 14 , in which at least one bypass port formed in the sleeve is in fluid communication with the bypass flow path in the bypass open position of the at least one external annular seal.