STAINED WOOD PRODUCT AND METHOD OF STAINING A WOOD PRODUCT
A method of staining a wood product includes sanding a surface of the wood product, wire brushing the surface to expose open grains in the wood product, applying a first coat of a toner to the surface of the wood product that penetrates into the open grains of the wood product, applying a second coat of the toner to the surface of the wood product after applying the first coat, applying a glaze to the surface of the wood product after applying the second coat of the toner, and applying a top coat to the surface of the wood product after applying the glaze.
1 . A method of staining a wood product, the method comprising:
sanding a surface of the wood product;
wire brushing the surface to expose open grains in the wood product;
applying a first coat of a toner to the surface of the wood product, the first coat of the toner penetrating into the open grains of the wood product;
applying a second coat of the toner to the surface of the wood product after applying the first coat;
applying a glaze to the surface of the wood product after applying the second coat of the toner; and
applying a top coat to the surface of the wood product after applying the glaze.
2 . The method of claim 1 , further comprising drying the first coat of the toner for approximately 45 minutes before applying the second coat of the toner.
3 . The method of claim 2 , further comprising drying the second coat of the toner for approximately 45 minutes before applying the glaze.
4 . The method of claim 3 , further comprising sanding the second coat of the toner before applying the glaze.
5 . The method of claim 4 , further comprising drying the glaze for a duration in a range from 4 hours to 8 hours before applying the top coat.
6 . The method of claim 5 , further comprising post-processing the glaze after the drying of the glaze.
7 . The method of claim 6 , wherein the post-processing of the glaze comprises rubbing the glaze with an abrasive.
8 . The method of claim 1 , wherein the applying the glaze comprises:
partially removing the glaze in a cross-grain direction of the wood product and leaving the glaze in the open grains of the wood product;
allowing the glaze to set;
re-applying the glaze; and
removing excess of the glaze.
9 . The method of claim 1 , wherein the sanding the surface of the wood product utilizes a 150 grit sandpaper.
10 . A stained wood product comprising:
a wood veneer having open grains exposed on a first surface of the wood veneer;
a first toner coating on the first surface of the wood veneer and in the open grains;
a second toner coating on the first toner coating;
a glaze on the second toner coating; and
a topcoat on the glaze.
11 . A structure comprising the stained wood product of claim 10 .
12 . The structure of claim 11 , wherein the structure is a wall in a hotel.
13 . The structure of claim 11 , wherein the structure is a wall in an aircraft.
14 . The structure of claim 13 , wherein the topcoat comprises a fire retardant.
15 . The structure of claim 13 , wherein the topcoat is a 4-part acrylic polyurethane topcoat comprising a fire retardant agent, a reducer, a low gloss clearcoat, and a low gloss clearcoat activator.
16 . The structure of claim 11 , wherein each of the first toner coating and the second toner coating comprises toluene, butyl acetate, acetone, isobutyl alcohol, ethyl alcohol, ethyl acetate, methanol, and propyl alcohol.
17 . The structure of claim 16 , wherein each of the first toner coating and the second toner coating further comprises n-butyl alcohol, isopropyl alcohol, and ethylbenzene.
18 . The structure of claim 11 , wherein the glaze comprises an aromatic hydrocarbon mixture having more than nine carbons (>C9), isobutyl alcohol, naphthalene, n-butyl alcohol, and titanium dioxide.
19 . The structure of claim 11 , wherein the topcoat comprises a first component, a catalyst, and a thinner.