IP Library Granted Patent US 12,264,691
Granted Patent B2
US 12,264,691 · App. 18/464,416 · Granted Apr 1, 2025

Artificial muscle assemblies comprising a reinforced housing

Inventors: Michael P. Rowe (Pinckney, MI); Maduran Palaniswamy (Ann Arbor, MI); Shardul Panwar (Ann Arbor, MI)
Assignee: Toyota Motor Engineering & Manufacturing North America, Inc.
F15B15/10F15B21/06H02N1/006B32B7/022B32B2307/51F15B15/103F15B2211/885
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Quick Facts
Patent No.
US 12,264,691
App. No.
18/464,416
Granted
Apr 1, 2025
Kind
B2
Abstract

An artificial muscle includes a housing including an electrode region, an expandable fluid region, a first film layer, and a second film layer. The first film layer and the second film layer each include an inner protective layer having a first elasticity, an outer protective layer having a second elasticity, and a reinforcing layer provided between the inner protective layer and the outer protective layer, the reinforcing layer having a third elasticity greater than the first elasticity of the inner protective layer and the second elasticity of the outer protective layer. The artificial muscle further includes an electrode pair positioned in the electrode region of the housing and between the first film layer and the second film layer, and a dielectric fluid housed within the housing.

Claims (49)

1. An artificial muscle comprising:

a housing comprising an electrode region and an expandable fluid region, the housing including a first film layer and a second film layer, the first film layer comprising:

an outer protective layer having an outer elasticity; and

a reinforcing layer provided on an inner surface of the outer protective layer, the reinforcing layer having a reinforcing elasticity greater than the outer elasticity of the outer protective layer;

an electrode pair positioned in the electrode region of the housing and between the first film layer and the second film layer; and

a dielectric fluid housed within the housing.

2. The artificial muscle of claim 1 , wherein the electrode pair is actuatable between a non-actuated state and an actuated state such that actuation from the non-actuated state to the actuated state directs the dielectric fluid into the expandable fluid region.

3. The artificial muscle of claim 2 , wherein the electrode pair comprises a first electrode positioned adjacent the first film layer of the housing and a second electrode positioned adjacent the second film layer of the housing.

4. The artificial muscle of claim 3 , wherein the outer protective layer comprises biaxially oriented polypropylene.

5. The artificial muscle of claim 4 , wherein the reinforcing layer comprises a laminate fabric material.

6. The artificial muscle of claim 3 , wherein:

the first electrode and the second electrode each comprises two or more fan portions and two or more bridge portions; and

each of the two or more bridge portions interconnects adjacent fan portions.

7. The artificial muscle of claim 6 , wherein at least one of the first electrode and the second electrode comprises a central opening positioned between the two or more fan portions and encircling the expandable fluid region.

8. The artificial muscle of claim 1 , wherein the outer protective layer each has a thickness greater than or equal to 1 mil and less than or equal to 4 mil.

9. The artificial muscle of claim 1 , wherein the reinforcing layer has a thickness greater than or equal to 1 mil and less than or equal to 4 mil.

10. The artificial muscle of claim 1 , further comprising a first electrical insulator layer fixed to an inner surface of a first electrode of the electrode pair opposite the first film layer of the housing and a second electrical insulator layer fixed to an inner surface of a second electrode of the electrode pair opposite the second film layer of the housing, wherein the first electrical insulator layer and the second electrical insulator layer each includes an adhesive surface and an opposite non-sealable surface.

11. An artificial muscle assembly comprising:

a plurality of artificial muscle arranged in a stack, each artificial muscle comprising:

a housing comprising an electrode region and an expandable fluid region, the housing including a first film layer and a second film layer, the first film layer comprising:

an outer protective layer having an outer elasticity;

a reinforcing layer provided on an inner surface of the outer protective layer, the reinforcing layer having a reinforcing elasticity greater than the outer elasticity of the outer protective layer;

an electrode pair positioned in the electrode region of the housing and between the first film layer and the second film layer; and

a dielectric fluid housed within the housing.

12. The artificial muscle assembly of claim 11 , wherein the electrode pair is actuatable between a non-actuated state and an actuated state such that actuation from the non-actuated state to the actuated state directs the dielectric fluid into the expandable fluid region.

13. The artificial muscle assembly of claim 12 , wherein the electrode pair comprises a first electrode positioned adjacent the first film layer of the housing and a second electrode positioned adjacent the second film layer of the housing.

14. The artificial muscle assembly of claim 13 , wherein the outer protective layer comprises biaxially oriented polypropylene.

15. The artificial muscle assembly of claim 14 , wherein the reinforcing layer comprises a laminate fabric material.

16. The artificial muscle assembly of claim 11 , wherein:

the outer protective layer each has a thickness greater than or equal to 1 mil and less than or equal to 4 mil; and

the reinforcing layer has a thickness greater than or equal to 1 mil and less than or equal to 4 mil.

17. The artificial muscle assembly of claim 11 , wherein:

the electrode pair includes a first electrode and a second electrode, the first electrode and the second electrode each comprises two fan portions and a bridge portion;

the bridge portion interconnects adjacent fan portions; and

at least one of the first electrode and the second electrode comprises a central opening positioned between the two fan portions and encircling the expandable fluid region.

18. A method for actuating an artificial muscle assembly, the method comprising:

generating a voltage using a power supply electrically coupled to an electrode pair of an artificial muscle, the artificial muscle comprising:

a housing comprising an electrode region and an expandable fluid region, the housing including a first film layer and a second film layer, the first film layer comprising:

an outer protective layer having an outer elasticity; and

a reinforcing layer provided on an inner surface of the outer protective layer, the reinforcing layer having a reinforcing elasticity greater than the outer elasticity of the outer protective layer;

the electrode pair positioned in the electrode region of the housing and between the first film layer and the second film layer; and

a dielectric fluid housed within the housing; and

applying the voltage to the electrode pair of the artificial muscle, thereby actuating the electrode pair from a non-actuated state and an actuated state such that the dielectric fluid is directed into the expandable fluid region of the housing and expands the expandable fluid region.

19. The method of claim 18 , wherein:

the outer protective layer comprises biaxially oriented polypropylene; and

the reinforcing layer comprises a laminate fabric material.

20. The method of claim 19 , wherein:

the outer protective layer each has a thickness greater than or equal to 1 mil and less than or equal to 4 mil; and

the reinforcing layer has a thickness greater than or equal to 1 mil and less than or equal to 4 mil.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 18, 2025
From: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 070879/0461 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 21, 2024
From: ROWE, MICHAEL P.; PALANISWAMY, MADURAN; PANWAR, SHARDUL S.
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
Reel/Frame 067478/0144 →
Continuity (2)
Continuation 17747416 · May 18, 2022
Related Publication 20230417261A1 · Dec 28, 2023
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