IP Library › Granted Patent US 12,692,453
Granted Patent B2
US 12,692,453 · App. 18/466,549 · Granted Jul 28, 2026

High-quality coke products

Inventors: John Francis Quanci (Haddonfield, NJ); Jonathan Perkins (Lisle, IL)
Assignee: SUNCOKE TECHNOLOGY AND DEVELOPMENT LLC
C10L5/36C10L5/04Y02E50/10
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Quick Facts
Patent No.
US 12,692,453
App. No.
18/466,549
Filed
Sep 13, 2023
Granted
Jul 28, 2026
Kind
B2
Art Unit
1771
USPC
44/530
Abstract

High quality coke products made in horizontal ovens such as heat recovery, non-recovery or Thompson ovens from an optimized coal blend. The coke products have unique properties such as an oblong shape and improved Coke Strength after Reaction (CSR) and Coke Reactivity Index (CRI) properties.

Claims (23)

1 . A coke product, comprising:

a Coke Reactivity Index (CRI) of at least 35%,

a Coke Strength after Reaction (CSR) between 15-40%,

a moisture content between 1-10%,

a sulfur content less than 1.0%, and

a fixed carbon content of at least 80%.

2 . The coke product of claim 1 , wherein the coke product comprises a 4-inch drop shatter of at least 60% when using a starting material having a size of at least 4 inches in a drop shatter test.

3 . The coke product of claim 1 , wherein the coke product comprises a 2-inch drop shatter of at least 80% when using a starting material having a size of at least 4 inches in a drop shatter test.

4 . The coke product of claim 1 , wherein the coke product comprises a 4-inch drop shatter of at least 30% when using a starting material having a size of at least 4 inches in a drop shatter test.

5 . The coke product of claim 1 , wherein the coke product comprises a 2-inch drop shatter of at least 40% when using a starting material having a size of at least 4 inches in a drop shatter test.

6 . The coke product of claim 1 , wherein the fixed carbon content is at least 95%.

7 . The coke product of claim 1 , wherein the coke product comprises an ash content less than 12%.

8 . The coke product of claim 1 , wherein the coke product comprises a sulfur content of less than 0.5%.

9 . The coke product of claim 1 , wherein the coke product comprises a volatile matter (VM) content of less than 2%.

10 . The coke product of claim 1 , wherein the coke product comprises a moisture content of at least 2%.

11 . The coke product of claim 1 , wherein the coke product comprises a gray or light gray color.

12 . A coke product, comprising:

a Coke Reactivity Index (CRI) of at least 35%,

a Coke Strength after Reaction (CSR) less than 40%,

a sulfur content less than 1.0%, and

a fixed carbon content of at least 80%.

13 . The coke product of claim 12 , wherein the CSR is between 15-40%.

14 . The coke product of claim 12 , further comprising a moisture content of at least 1%.

Assignments (2)
SECURITY INTEREST Recorded Jul 25, 2025
From: SUNCOKE TECHNOLOGY AND DEVELOPMENT LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 072254/0272 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 13, 2024
From: QUANCI, JOHN FRANCIS; PERKINS, JONATHAN
To: SUNCOKE TECHNOLOGY AND DEVELOPMENT LLC
Reel/Frame 066751/0328 →
Continuity (3)
Continuation 17306895 · May 3, 2021
Provisional Application 63019405 · May 3, 2020
Related Publication 20230416629A1 · Dec 28, 2023
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