Drive device
A motor case of a motor has a cylindrical portion. A motor frame is provided on one side of the cylindrical portion in an axial direction. A control unit has at least one board and a connector unit and is arranged on one axial side of the motor. The connector unit has at least one connector erected from the base portion with a frontage facing outward in the axial direction of the motor. An extension member is secured to the motor case. A cover having a hole through which the connector is inserted and fixed to the extension member. The extension member is formed to extend to an outside of a projected area in which the cylindrical portion of the motor case is projected in an axial direction.
1 . A drive device, comprising:
a motor including a motor case having a cylindrical portion, a stator fixed to the motor case, a motor winding wound around the stator, a rotor provided rotatably relative to the stator, and a shaft configured to rotate integrally with the rotor;
a motor frame provided on one side of the cylindrical portion in an axial direction;
a control unit including at least one board on which electronic component related to energization control to the motor winding is mounted, and a connector unit in which at least one connector having a frontage facing axially outward of the motor is erected from a base portion, and being arranged on one side of the motor in the axial direction;
an extension member secured to the motor case and the motor frame; and
a cover having a hole through which the connector is inserted and fixed to the extension member;
wherein
the extension member is formed to extend to an outside of a projection area obtained by projecting the cylindrical portion of the motor case in the axial direction,
the motor frame has a frame portion arranged radially inward of the cylindrical portion and a heat sink erected from the frame portion toward the control unit,
no portion of the motor frame extends radially outward beyond the projection area obtained by projecting the cylindrical portion of the motor case in the axial direction,
the extension member is annularly formed and arranged outside the heat sink, and
at least one of the board and the connector unit is arranged in a region within a projection area of the extension member in the axial direction and outside the projection area of the cylindrical portion of the motor case.
2 . The drive device according to claim 1 , wherein
the drive device is applied to a vehicle steering device,
the connector includes a power connector connected to a power supply, a communication connector connected to a vehicle communication network, and a steering connector configured to acquire a signal from an internal sensor of the vehicle steering device,
when a plurality of motor windings are provided, and a configuration corresponding to the motor winding is defined as system,
the power connector, the communication connector and the steering connector are provided for each system, and
the steering connector is provided independently of the power connector and the communication connector.
3 . The drive device according to claim 1 , wherein
the board includes a main board fixed to the motor frame and a sub board fixed to the connector unit,
the main board and the sub board are connected outside an element mounting area by a power connection part having power terminals, which is a power terminal and a ground terminal and a signal connection parts having a plurality of signal terminals.
4 . The drive device according to claim 3 , wherein
the motor frame having a connector connecting portion erected on a side of the control unit inside the extension member,
the connector unit having a fixing portion extending toward the motor side,
the main board is formed with a relief recess in which the connector connecting portion is arranged,
the sub board is formed with a relief recess in which the fixing portion is arranged, and
the motor frame and the connector unit are fixed at an intermediate position between the main board and the sub board.
5 . The drive device according to claim 3 , wherein
the main board is fixed to the heat sink.
6 . The drive device according to claim 1 , wherein
the extension member is made of resin.
7 . The drive device according to claim 1 , wherein
the extension member comprises a through hole within which the heat sink is arranged.
8 . The drive device according to claim 1 , wherein
the extension member and the motor frame overlap along a plane that is perpendicular to the axial direction.
9 . The drive device according to claim 1 , wherein
a portion of the control unit extends to the outside of a projection area obtained by projecting the cylindrical portion of the motor case in the axial direction.