IP Library Granted Patent US 12,559,855
Granted Patent B2
US 12,559,855 · App. 18/469,661 · Granted Feb 24, 2026

Composite substrate, method for producing composite substrate, and method for producing gallium oxide crystal film

Inventors: Jun Yoshikawa (Nagoya, JP); Miho Maeda (Nagoya, JP); Hiroyuki Shibata (Okazaki, JP)
Assignee: NGK INSULATORS, LTD.
C30B7/14C30B29/16C30B33/00
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,559,855
App. No.
18/469,661
Granted
Feb 24, 2026
Kind
B2
Abstract

A composite substrate includes: a base substrate and an α-Ga 2 O 3 crystal film that is provided on the base substrate, has a thickness of 10 μm or more, and has at least one alkali metal element content of 1.2×10 15 atoms/cm 3 or more and 1.0×10 18 atoms/cm 3 or less.

Claims (20)

1 . A composite substrate comprising:

a base substrate and

an α-Ga 2 O 3 crystal film that is provided on the base substrate, has a thickness of 10 μm or more, and has at least one alkali metal element content of 1.2×10 15 atoms/cm 3 or more and 1.0×10 18 atoms/cm 3 or less.

2 . The composite substrate according to claim 1 , wherein the base substrate is an α-Cr 2 O 3 substrate.

3 . The composite substrate according to claim 1 , wherein

the crystal orientation differences between the α-Ga 2 O 3 crystal film and the base substrate with respect to their (0001) plane and (10-10) plane are both 0.4 degrees or less.

4 . The composite substrate according to claim 1 , wherein

the α-Ga 2 O 3 crystal film has an X-ray rocking curve half-width of 2000 arcsec or less on a (006) plane and a (104) plane.

5 . The composite substrate according to claim 1 , wherein

at least one of a Cr content and a Ni content of the α-Ga 2 O 3 crystal film is 2.0×10 15 atoms/cm 3 or more and 1.0×10 17 atoms/cm 3 or less.

6 . The composite substrate according to claim 1 , wherein

a Li content, a Na content, and a K content of the α-Ga 2 O 3 crystal film are individually 1.2×10 15 atoms/cm 3 or more and 1.0×10 18 atoms/cm 3 or less.

7 . A method for producing the composite substrate according to claim 1 , wherein

the α-Ga 2 O 3 crystal film is formed on a surface of the base substrate by bringing the base substrate into a supercritical state at a temperature of 390° C. or more and at a pressure of 22.1 MPa or more while the base substrate is immersed in an aqueous solution containing Ga ions.

8 . The method for producing a composite substrate according to claim 7 , wherein

the aqueous solution contains an alkali metal element.

9 . A method for producing a gallium oxide crystal film, comprising

removing the base substrate from the composite substrate according to claim 1 to prepare a free-standing α-Ga 2 O 3 crystal film.

10 . A method for producing a gallium oxide crystal film, comprising

removing the base substrate from the composite substrate produced by the method for producing a composite substrate according to claim 7 to prepare a free-standing α-Ga 2 O 3 crystal film.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 19, 2023
From: YOSHIKAWA, JUN; MAEDA, MIHO; SHIBATA, HIROYUKI
To: NGK INSULATORS, LTD.
Reel/Frame 064949/0029 →
Priority Claims (1)
JP 2021-075004 · Apr 27, 2021 · national
Continuity (2)
Continuation PCTJP2022008148 · Feb 28, 2022
Related Publication 20240003043A1 · Jan 4, 2024
References Cited (17)
US 20190055667A1 · Oshima · 2019 [cited by examiner]
US 20200027730A1 · Nagaoka · 2020 [cited by examiner]
US 20210408242A1 · Watanabe et al. · 2021 [cited by applicant]
US 20220029022A1 · Watanabe et al. · 2022 [cited by applicant]
US 20220162768A1 · Yoshikawa et al. · 2022 [cited by applicant]
CN 101993110A · 2011 [cited by applicant]
CN 107841785A · 2018 [cited by applicant]
JP 201328480A · 2013 [cited by applicant]
JP 201472533A · 2014 [cited by applicant]
JP 201625256A · 2016 [cited by applicant]
JP 202142120A · 2021 [cited by applicant]
WO 2020194763A1 · 2020 [cited by applicant]
WO 2021064803A1 · 2021 [cited by applicant]
WO WO2021090635A1 · 2021 [cited by examiner]
English Translation of the International Preliminary Report on Patentability, issued in corresponding International Application No. PCT/JP2022/008148, Date of Mailing Nov. 9, 2023 (6 pages). [cited by applicant]
International Search Report, with English translation, issued in corresponding International Application No. PCT/JP2022/008148, date of mailing Apr. 12, 2022 (7 pages). [cited by applicant]
Written Opinion of International Searching Authority issued in corresponding International Application No. PCT/JP2022/008148, date of mailing Apr. 12, 2022 (4 pages). [cited by applicant]