IP Library Granted Patent US 12,336,913
Granted Patent B2
US 12,336,913 · App. 18/470,517 · Granted Jun 24, 2025

Calcaneal prosthesis

Inventors: Kian-Ming Wong (Lakeland, TN); Chris Robinson (Hernando, MS)
Assignee: WRIGHT MEDICAL TECHNOLOGY, INC.
A61F2/4202A61B17/72A61F2/30942A61F2002/30878A61F2002/30962A61F2002/4217
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,336,913
App. No.
18/470,517
Granted
Jun 24, 2025
Kind
B2
Abstract

A calcaneal prosthesis system includes a body having a dorsal surface, a plantar surface, an anterior surface, and a posterior end. The posterior end has a tuberosity. The anterior surface has at least a concavity or convexity shaped for receiving a cuboid bone or mid-foot bone. The dorsal surface includes a convex or concave surface for engaging a talus bone or distal tibia. An integrally formed intramedullary (IM) nail extends from the dorsal surface.

Claims (38)

1. A calcaneal prosthesis for implantation into a patient during a calcaneal replacement surgery, comprising:

a unitary body configured so as to be in the shape of a calcaneus bone by having a posterior end that forms a calcaneal tuberosity, and defining a dorsal opening that communicates with at least one of a lateral side and a medial side of the unitary body;

an anterior surface defining a concavity that is shaped to form a surface that is suitable for articulating motion with respect to a mid-foot bone;

a dorsal surface defining a convex surface suitable for engaging at least one of a talus and a tibia; and

an integral intramedullary (IM) nail protruding from the dorsal surface of the unitary body having a stop so as to prevent the IM nail from moving toward a portion of the patient's tibia when pressure is applied to a portion of the patient's foot.

2. The calcaneal prosthesis of claim 1 , wherein the opening that communicates with at least one of a lateral side and a medial side is configured so as to receive a k-wire to facilitate fixation while preserving surrounding soft tissue.

3. The calcaneal prosthesis of claim 1 , wherein the opening communicates between the lateral side and the medial side.

4. The calcaneal prosthesis of claim 3 , wherein the unitary body defines a lateral side opening and a medial side opening through which the dorsal opening communicates with the lateral side and the medial side to provide access for fixation of the calaneal prosthesis while preserving surrounding soft tissue.

5. The calcaneal prosthesis of claim 1 , wherein the tuberosity projects in an oblique direction relative to an anterior-posterior direction of the unitary body.

6. The calcaneal prosthesis of claim 1 manufactured via an additive technique.

7. A calcaneal prosthesis for use during a calcaneal replacement surgery comprising:

a unitary body configured so as to be in the shape of a calcaneus bone having a dorsal surface, an anterior surface, and a posterior end, the unitary body having (i) an integral intramedullary (IM) nail protruding from the dorsal surface having a stop so as to prevent the IM nail from moving toward a portion of the patient's tibia when pressure is applied to a portion of the patient's foot and (ii) defining a dorsal opening that communicates with at least one of a lateral side opening and a medial side opening of the unitary body so as to receive a wire to facilitate a fixation while preserving surrounding soft tissue;

the posterior end of the unitary body includes a tuberosity;

the anterior surface defining a concavity that is shaped for receiving a mid-foot bone; and

the dorsal surface including an extended plantar-dorsal surface suitable for engaging at least one of a talus and a distal tibia.

8. The calcaneal prosthesis of claim 7 , wherein the tuberosity extends in an oblique direction relative to an anterior-posterior direction of the unitary body.

9. The calcaneal prosthesis of claim 7 , wherein the dorsal opening communicates with the lateral side opening and the medial side opening to facilitate the fixation while preserving surrounding soft tissue.

10. The calcaneal prosthesis of claim 7 , wherein the dorsal opening communicates between the lateral side opening and the medial side opening.

11. The calcaneal prosthesis of claim 10 , wherein the dorsal opening of the unitary body communicates with the lateral side opening and the medial side opening to receive at least one k-wire to thereby provide for the fixation of the calaneal prosthesis while preserving surrounding soft tissue.

12. The calcaneal prosthesis of claim 7 , wherein the at least one of the lateral side opening and the medial side opening extend part way into the unitary body so as to receive a soft tissue fixation device.

13. The calcaneal prosthesis of claim 7 , wherein the intramedullary nail defines at least one aperture sized and configured to receive a fastener.

14. The calcaneal prosthesis of claim 11 , wherein the intramedullary nail defines at least one aperture sized and configured to receive a fastener.

15. The calcaneal prosthesis of claim 7 , wherein the intramedullary nail has a constant diameter adjacent to the stop.

16. A method, comprising:

collecting image data defining a first three-dimensional model of a first calcaneus of a patient;

forming a second three-dimensional model of a second calcaneus by computing a mirror image of the first three-dimensional model about a sagittal plane; and

fabricating a calcaneal replacement prosthesis having a unitary body configured so as to be in the shape of a calcaneus bone including a posterior end that forms a calaneal tuberosity and defining a dorsal opening that communicates with at least one of a lateral side and a medial side of the unitary body, an anterior surface defining a concavity that is shaped to form a surface that is suitable for articulating motion with respect to a mid-foot bone, a dorsal surface defining a convex surface suitable for engaging at least one of a talus bone, and an integral intramedullary (IM) nail protruding from the dorsal surface having a stop so as to prevent the IM nail from moving toward a portion of the patient's tibia when pressure is applied to a portion of the patient's foot.

17. The method of claim 16 , wherein the calcaneal prosthesis is formed using an additive manufacturing process.

18. The method of claim 16 , further comprising adding at least one hole to the second three-dimensional model, the at least one hole sized and configured to receive a fixation device.

19. The method of claim 16 , further comprising positioning a k-wire within the opening that communicates with at least one of a lateral side and a medial side of the single-piece body to facilitate fixation and preservation of surrounding soft tissue.

20. A calcaneal prosthesis for implantation into a patient during a calcaneal replacement surgery, comprising:

a unitary body configured so as to be in the shape of a calcaneus bone having a posterior end that forms a calcaneal tuberosity and defining a dorsal opening that communicates with at least one of a lateral side and a medial side of the unitary body;

an anterior surface defining a concavity suitable to receive articulating movement of a mid-foot bone;

a dorsal surface defining a convex surface suitable for engaging at least one of a talus and a tibia; and

an integral intramedullary (IM) nail protruding from the dorsal surface having a stop so as to prevent the IM nail from moving toward a portion of the patient's tibia when pressure is applied to a portion of the patient's foot.

21. The calcaneal prosthesis of claim 20 , wherein the dorsal opening communicates with at least one of a lateral side opening and a medial side opening to receive a k-wire to facilitate fixation and preservation of soft tissue.

22. The calcaneal prosthesis of claim 20 , wherein the dorsal opening communicates between the lateral side and the medial side.

23. The calcaneal prosthesis of claim 20 , wherein the unitary body defines at least two openings wherein one communicates with a lateral side and one communicates with a medial side.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 20, 2023
From: WONG, KIAN-MING; ROBINSON, CHRIS
To: WRIGHT MEDICAL TECHNOLOGY, INC.
Reel/Frame 064965/0463 →
Continuity (3)
Continuation 17302103 · Apr 23, 2021
Division 16495925
Related Publication 20240000579A1 · Jan 4, 2024
References Cited (42)
US 6572620B1 · Schon · 2003 [cited by examiner]
US 6579293B1 · Chandran · 2003 [cited by examiner]
US 6663669B1 · Reiley · 2003 [cited by examiner]
US 7410488B2 · Janna · 2008 [cited by examiner]
US 7641697B2 · Reiley · 2010 [cited by examiner]
US 8491583B2 · Gall · 2013 [cited by examiner]
US 8562606B2 · Richter · 2013 [cited by examiner]
US 8585744B2 · Duggal · 2013 [cited by examiner]
US 9468532B2 · Perler · 2016 [cited by examiner]
US 9775717B2 · Schon · 2017 [cited by examiner]
US 10045854B2 · Adams · 2018 [cited by examiner]
US 20020103488A1 · Lower et al. · 2002 [cited by applicant]
US 20030097131A1 · Schon et al. · 2003 [cited by applicant]
US 20050125070A1 · Reiley et al. · 2005 [cited by applicant]
US 20050288792A1 · Landes · 2005 [cited by examiner]
US 20080188945A1 · Boyce · 2008 [cited by examiner]
US 20090062796A1 · Parks · 2009 [cited by examiner]
US 20100280625A1 · Sanders · 2010 [cited by examiner]
US 20120245701A1 · Zak · 2012 [cited by examiner]
US 20130325006A1 · Michelinie et al. · 2013 [cited by applicant]
US 20150045903A1 · Neal et al. · 2015 [cited by applicant]
US 20160338842A1 · Adams · 2016 [cited by applicant]
CN 106691635A · 2017 [cited by applicant]
CN 107569305A · 2018 [cited by examiner]
CN 111134910A · 2020 [cited by examiner]
CN 111529143A · 2020 [cited by examiner]
FR 2895664A1 · 2007 [cited by applicant]
RU 2515391C1 · 2014 [cited by applicant]
WO 2006091460A1 · 2006 [cited by applicant]
WO 2013181358A1 · 2013 [cited by applicant]
International Search Report and Written Opinion issued in connection with corresponding International Patent Application No. PCT/US2017/037209, 9 pages, Feb. 22, 2018. [cited by applicant]
Richter, M., et al., “Tibiotalocalcaneal Arthrodesis with a Triple-Bend Intramedullary Nail (A3)-2-year follow-up in 60 Patients,” Foot and Ankle Surgery, 2016, vol. 22, Issue 2, pp. 131-138, See pp. 131-137. [cited by applicant]
Varma, et al., “Use of Poly Methyl Methacrylate as Prosthetic Replacement of Destroyed Foot Bones—Case Series”, The Journal of Diabetic Foot Complications, 2012; vol. 4, Issue 3, No. 3, pp. 71-82. [cited by applicant]
Imanishi, et al., “Three-dimensional printed calcaneal prosthesis following total calcanectomy”, Mar. 10, 2015, Int J Surg Case, Rep. 2015; 10:83-87. [cited by applicant]
Millsaps, Bridget Butler, “Another First in Korea: Young Man Receives 3D Printed Heel Bone, Avoids Amputation,”, Jun. 18, 2016, 3D Print.com. [cited by applicant]
Chou, et al., “Osteosarcoma of the Calcaneus Treated with Prosthetic Replacement with Twelve Years of Followup: A Case Report”, Foot & Ankle International, 2007. [cited by applicant]
Biomet Orthopedics, “Phoenix Ankle Arthrodesis Nail System,” 2013. [cited by applicant]
Catanzariti, et al., “Intramedullary nail fixation for reconstruction of the hindfoot and ankle in charcot neuroarthropathy”, 2009, Surgical reconstruction of the diabetic foot and ankle by Thomas Zgonis. [cited by applicant]
www.3ders.org, “Australian Doctors Use 3D Printer to Save 71-Year-old Cancer Suffer's Foot”, 9 pages, Oct. 20, 2014, www.3ders.org/articles/20141020-australian-doctors-use-3d-printer-to-save-71-year. [cited by applicant]
First Examination Report issued in connection with corresponding Australian Patent Application No. 2017418982, Jan. 15, 2020, 3 pages. [cited by applicant]
First Office Action issued in connection with corresponding Canadian Patent Application No. 3,057,600, Nov. 9, 2020, 3 pages. [cited by applicant]
Extended European Search Report in connection with corresponding European Patent Application No. 179913516.5, Nov. 11, 2020, 7 pages. [cited by applicant]