IP Library Granted Patent US 12,491,983
Granted Patent B2
US 12,491,983 · App. 18/475,831 · Granted Dec 9, 2025

Aerial vehicle with deployable components and configurable gearbox

Inventors: Nicholas Robert Alley (Marietta, GA); Joshua Lemming Steele (Marietta, GA); Jesse Owen Williams (Marietta, GA); Daniel Kuehme (Marietta, GA)
Assignee: Anduril Industries, Inc.
B64C3/40B64C1/36B64C3/54B64C3/546B64C3/56B64C5/02B64C5/12B64C5/16B64C11/28B64C13/24B64C13/30B64C39/024B64C2211/00B64U10/25B64U30/12B64U2101/00B64U2101/30Y02T50/10Y02T50/40
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Quick Facts
Patent No.
US 12,491,983
App. No.
18/475,831
Granted
Dec 9, 2025
Kind
B2
Abstract

An unmanned aerial vehicle with deployable components (UAVDC) is disclosed. The system may include a sweeping gearbox designed to deploy at least one wing from a compact to a deployed arrangement. A controller may be configured to detect launch conditions, monitor for conditions, and trigger the gearbox upon condition fulfillment. Activation of the sweeping gearbox may result in wing deployment, adapted to the detected conditions. The method may involve deploying wings using the sweeping gearbox, launching detection, monitoring for conditions, and activating the gearbox for wing deployment upon condition detection.

Claims (48)

1 . A system for deploying an aerial vehicle, the system comprising:

a sweeping gearbox configured to:

deploy at least one wing from a compact arrangement to a deployed arrangement; and

a controller configured to:

detect a launch,

monitor for at least one condition,

detect an event corresponding to the at least one condition, and

activate the sweeping gearbox upon the detection of the event,

wherein an activation of the sweeping gearbox is configured to cause a deployment of the at least one wing upon detection of the at least one condition.

2 . The system of claim 1 , wherein the condition comprises at least one of:

velocity, acceleration, time, and leveling.

3 . The system of claim 1 , wherein the sweeping gearbox is configured to adjust a sweep angle of the at least one wing in response to detection of the at least one condition.

4 . The system of claim 1 , further comprising an outer section of the at least one wing that extends outward in response to the deployment of the at least one wing.

5 . The system of claim 4 , wherein the outer section of the at least one wing further comprises a control surface.

6 . The system of claim 1 , wherein the sweeping gearbox further comprises at least one of:

a first configuration corresponding to a first launch condition, wherein the first launch condition corresponds to an aerial launch, and

a second configuration wherein the second configuration of the sweeping gearbox corresponds to a second launch condition, wherein the second launch condition corresponds to a ground launch.

7 . The system of claim 6 , wherein the sweeping gearbox is configured to modulate a rate of transition of the at least one wing based on the configuration of the sweeping gearbox.

8 . The system of claim 7 , wherein the sweeping gearbox is configured to modulate the rate of deployment associated with the controller.

9 . The system of claim 1 , wherein the launch is from a tube-integrated system.

10 . The system of claim 1 , wherein the at least one condition is associated with a distance after the detection of the launch by the controller.

11 . The system of claim 1 , wherein the controller is further configured to operate the aerial vehicle so as to perform a mission after the deployment of the at least one wing by the sweeping gearbox.

12 . The system of claim 1 , wherein the sweeping gearbox is further configured based on a type of launch of the aerial vehicle.

13 . The system of claim 12 , wherein a rate of transition of the at least one wing is in accordance to the configuration of the sweeping gearbox.

14 . The system of claim 1 , wherein the controller is further configured to activate the sweeping gearbox with an executable instruction.

15 . The system of claim 1 , wherein the sweeping gearbox is configured to secure the at least one wing in response to the deployment.

16 . A method for deploying an aerial vehicle, the method comprising:

deploying at least one wing from a compact arrangement against the aerial vehicle to a deployed arrangement using a sweeping gearbox;

determining that the aerial vehicle is launched;

monitoring the aerial vehicle for at least one condition;

activating the sweeping gearbox upon a determination of an occurrence of the at least one condition; and

deploying the at least one wing in response to the activation of the sweeping gearbox.

17 . The method of claim 16 , wherein the condition comprises at least one of: velocity, acceleration, time, and leveling.

18 . The method of claim 16 , further comprising adjusting sweep angle of the at least one wing.

19 . The method of claim 16 , further comprising extending an outer section of the at least one wing in response to the deploying of the at least one wing.

20 . The method of claim 19 , wherein the outer section of the at least one wing further comprises a control surface.

21 . The method of claim 16 , further comprising activating the sweeping gearbox into:

a first configuration corresponding to a first launch condition associated with an aerial launch, and

a second configuration corresponding to a second launch condition, associated with a ground launch.

22 . The method of claim 21 , further comprising modulating a rate of deployment of the at least one wing based on the configuration of the sweeping gearbox.

23 . The method of claim 22 , further comprising modulating the rate of deployment of the at least one wing based on the at least one condition.

24 . The method of claim 16 , further comprising detecting the launch associated with a tube-integrated system.

25 . The method of claim 16 , wherein monitoring for the condition is based on a distance after detecting the launch.

26 . The method of claim 16 , further comprising configuring the sweeping gearbox based on the launch of the aerial vehicle to overcome forces associated with the launch.

27 . The method of claim 26 , further comprising performing a mission and terminating the mission based on the configuration of a controller.

28 . The method of claim 16 , wherein activating the sweeping gearbox upon detection of the condition comprises sending an executable instruction to the sweeping gearbox.

29 . The method of claim 26 , wherein transition of the at least one wing is in accordance to the configuration of the sweeping gearbox.

30 . The method of claim 16 , further comprising securing the at least one wing in the deployed arrangement in response to the deployment.

Assignments (2)
SECURITY INTEREST Recorded Aug 9, 2024
From: ANDURIL INDUSTRIES, INC.
To: MORGAN STANLEY SENIOR FUNDING, INC., AS COLLATERAL AGENT
Reel/Frame 068526/0728 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 4, 2023
From: ALLEY, NICHOLAS ROBERT; STEELE, JOSHUA LEMMING; WILLIAMS, JESSE OWEN; KUEHME, DANIEL
To: ANDURIL INDUSTRIES, INC.
Reel/Frame 065753/0713 →
Continuity (6)
Continuation In Part 18149550 · Jan 3, 2023
Continuation 16700436 · Dec 2, 2019
Continuation 15388433 · Dec 22, 2016
Continuation 15092237 · Apr 6, 2016
Provisional Application 62254098 · Nov 11, 2015
Related Publication 20240017815A1 · Jan 18, 2024
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