IP Library Granted Patent US 12,460,504
Granted Patent B2
US 12,460,504 · App. 18/494,342 · Granted Nov 4, 2025

Sealing assembly employing a deployable control band

Inventors: Shobeir Pirayeh Gar (Carrollton, TX); Xiaoguang Allan Zhong (Singapore, SG); Jalpan Piyush Dave (Singapore, SG)
Assignee: Halliburton Energy Services, Inc.
E21B33/1243E21B33/128E21B33/134
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Quick Facts
Patent No.
US 12,460,504
App. No.
18/494,342
Granted
Nov 4, 2025
Kind
B2
Abstract

A sealing assembly, a well system, and a method are disclosed. The sealing assembly, in one aspect, includes a mandrel and a sealing element positioned about the mandrel, the sealing element having a radial inner and outer surface. The sealing assembly, according to this aspect, further includes a deployable control band positioned radially outside the radial inside surface, a first collar sleeve coupled proximate a first end of the sealing element, and a second collar sleeve coupled proximate a second end of the sealing element, wherein the first and second collar sleeves are configured to axially translate relative to one another along to move the sealing element between a radially retracted state a radially expanded state, and further wherein the deployable control band is configured to deploy from an undeployed state to a deployed state as the sealing element moves from the radially retracted state to the radially expanded state.

Claims (40)

1 . A sealing assembly, comprising:

a mandrel;

a sealing element positioned about the mandrel, the sealing element having a radial inner surface and a radial outer surface;

a deployable control band positioned radially outside the radial inner surface;

a first collar sleeve coupled proximate a first end of the sealing element; and

a second collar sleeve coupled proximate a second end of the sealing element, wherein the first and second collar sleeves are configured to axially translate relative to one another along the mandrel to move the sealing element between a radially retracted state a radially expanded state, and further wherein the deployable control band is configured to deploy from an undeployed state to a deployed state as the sealing element is moving from the radially retracted state to the radially expanded state and break before or after the sealing element has moved to the radially expanded state.

2 . The sealing assembly as recited in claim 1 , wherein the deployable control band is a first deployable control band, and further including a second deployable control band positioned about the radial outer surface.

3 . The sealing assembly as recited in claim 2 , further including third and fourth deployable control bands positioned about the outer surface, the third and fourth deployable control bands positioned on opposing axial sides of the first and second deployable control bands.

4 . The sealing assembly as recited in claim 3 , wherein the first and second deployable control bands have a first control band stiffness, and further wherein the third and fourth deployable control bands have a second control band stiffness.

5 . The sealing assembly as recited in claim 4 , wherein the second control band stiffness is different than the first control band stiffness.

6 . The sealing assembly as recited in claim 5 , wherein the second control band stiffness is greater than the first control band stiffness.

7 . The sealing assembly as recited in claim 6 , wherein the first and second deployable control bands comprise a material having the first control band stiffness and the third and fourth deployable control bands comprise a different material having the second different control band stiffness.

8 . The sealing assembly as recited in claim 2 , wherein the first and second control bands having a similar stiffness, the similar stiffness configured to cause a portion of the sealing element therebetween to buckle at the same time.

9 . The sealing assembly as recited in claim 1 , wherein the deployable control band positioned radially outside the radial outer surface.

10 . The sealing assembly as recited in claim 1 , wherein the deployable control band is embedded within the sealing element.

11 . A well system, comprising:

a wellbore located in a subterranean formation; and

a sealing assembly positioned in the wellbore, the sealing assembly including:

a mandrel;

a sealing element positioned about the mandrel, the sealing element having a radial inner surface and a radial outer surface;

a deployable control band positioned radially outside the radial inner surface;

a first collar sleeve coupled proximate a first end of the sealing element; and

a second collar sleeve coupled proximate a second end of the sealing element, wherein the first and second collar sleeves are configured to axially translate relative to one another along the mandrel to move the sealing element between a radially retracted state a radially expanded state, and further wherein the deployable control band is configured to deploy from an undeployed state to a deployed state as the sealing element is moving from the radially retracted state to the radially expanded state and break before or after the sealing element has moved to the radially expanded state.

12 . The well system as recited in claim 11 , wherein the deployable control band is a first deployable control band, and further including a second deployable control band positioned about the radial outer surface.

13 . The well system as recited in claim 12 , further including third and fourth deployable control bands positioned about the outer surface, the third and fourth deployable control bands positioned on opposing axial sides of the first and second deployable control bands.

14 . The well system as recited in claim 13 , wherein the first and second deployable control bands have a first control band stiffness, and further wherein the third and fourth deployable control bands have a second control band stiffness.

15 . The well system as recited in claim 14 , wherein the second control band stiffness is different than the first control band stiffness.

16 . The well system as recited in claim 15 , wherein the second control band stiffness is greater than the first control band stiffness.

17 . The well system as recited in claim 16 , wherein the first and second deployable control bands comprise a material having the first control band stiffness and the third and fourth deployable control bands comprise a different material having the second different control band stiffness.

18 . The well system as recited in claim 12 , wherein the first and second control bands having a similar stiffness, the similar stiffness configured to cause a portion of the sealing element therebetween to buckle at the same time.

19 . The well system as recited in claim 11 , wherein the deployable control band positioned radially outside the radial outer surface.

20 . The well system as recited in claim 11 , wherein the deployable control band is embedded within the sealing element.

21 . A method, comprising:

positioning a sealing assembly within a wellbore located in a subterranean formation, the sealing assembly including:

a mandrel;

a sealing element positioned about the mandrel, the sealing element having a radial inner surface and a radial outer surface;

a deployable control band positioned radially outside the radial inner surface;

a first collar sleeve coupled proximate a first end of the sealing element; and

a second collar sleeve coupled proximate a second end of the sealing element, wherein the first and second collar sleeves are configured to axially translate relative to one another along the mandrel to move the sealing element between a radially retracted state a radially expanded state, and further wherein the deployable control band is configured to deploy from an undeployed state to a deployed state as the sealing element is moving from the radially retracted state to the radially expanded state and break before or after the sealing element has moved to the radially expanded state; and

moving the sealing element from the radially retracted state to the radially expanded state, the moving causing the deployable control band to deploy from the undeployed state to the deployed state.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 25, 2023
From: GAR, SHOBEIR PIRAYEH; ZHONG, XIAOGUANG ALLAN; DAVE, JALPAN PIYUSH
To: HALLIBURTON ENERGY SERVICES, INC.
Reel/Frame 065342/0049 →
Continuity (3)
Provisional Application 63516912 · Aug 1, 2023
Provisional Application 63516934 · Aug 1, 2023
Related Publication 20250043653A1 · Feb 6, 2025
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