IP Library › Patent Application 18495293
Patent Application
App. No. 18/495,293

MULTILAYER SOLID STATE ELECTROLYTE FOR ENERGY STORAGE DEVICES

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Patent No.
US None
App. No.
18/495,293
Abstract

Ways of making a solid-state electrolyte are provided. Various energy storage devices, such as solid-state lithium-ion batteries, may incorporate the solid-state electrolyte. The solid-state electrolyte may be manufactured by dissolving a fluoropolymer with a solvent, combining a portion of the dissolved fluoropolymer with an ionic liquid to form a PVDF-HFP/IL-Li salt solution, and combining a portion of the dissolved fluoropolymer with lithium lanthanum zirconium oxide to form a PVDF-HFP/LLZO solution. Then, coating a first side of a porous membrane with the VDF-HFP/IL-Li salt solution and coating a second side of the porous membrane with PVDF-HFP/LLZO solution to thereby form the solid-state electrolyte.

Claims (32)

1 . A method of making a solid-state electrolyte, comprising:

combining a first fluoropolymer dissolved in a first solvent, an ionic liquid, and a lithium salt to form a fluoropolymer-ionic liquid-lithium salt solution;

combining a second fluoropolymer dissolved in a second solvent and a lithium lanthanum zirconium oxide (LLZO) to form a fluoropolymer-LLZO solution;

coating a first side of a porous substrate with the fluoropolymer-ionic liquid-lithium salt solution to form a fluoropolymer-ionic liquid-lithium salt coating; and

coating a second side of the porous substrate with the fluoropolymer-LLZO solution to form a fluoropolymer-LLZO composite.

2 . The method of claim 1 , wherein one of the first fluoropolymer and the second fluoropolymer includes poly(vinylidene fluoride-co-hexafluoropropylene).

3 . The method of claim 2 , wherein the other of the first fluoropolymer and the second fluoropolymer includes poly(vinylidene fluoride-co-hexafluoropropylene).

4 . The method of claim 1 , wherein one of the first solvent and the second solvent includes acetone.

5 . The method of claim 4 , wherein the other of the first solvent and the second solvent includes acetone.

6 . The method of claim 4 , wherein the first fluoropolymer is dissolved in the first solvent at 50° C.

7 . The method of claim 2 , wherein the poly(vinylidene fluoride-co-hexafluoropropylene) includes a polyvinylidene fluoride and hexafluoropropylene weight ratio selected from a group consisting of 90:10, 85:15, 82:18, and combinations thereof.

8 . The method of claim 1 , wherein the first fluoropolymer dissolved in the first solvent is combined with the ionic liquid in a ratio of 1:2.

9 . The method of claim 1 , wherein the fluoropolymer-LLZO solution includes 25 wt % of LLZO.

10 . The method of claim 1 , wherein the ionic liquid includes a member selected from a group consisting of: 1-ethyl-3-methylimidazolium bis(trifluoromethylsulfonyl)imide, N-methyl N-propylpiperidium bis(trifluoromethylsulfonyl)imide, 1-ethyl-3-methylimidazolium bis(fluorosulfonyl)imide. N-methyl N-propylpiperidium bis(fluorosulfonyl)imide, 1-ethyl-3-methylimidazolium hexafluorophosphate, and N-methyl N-propylpiperidium hexafluorophosphate, and combinations thereof.

11 . The method of claim 1 , wherein the lithium salt includes a member selected from a group consisting of: LiPF 6 ; LiBF 4 ; LiBOB (lithium bisoxalato borate); LiTFSI (lithium bis(trifluorosulfonyl)imide); LiFSI (lithium fluorosulfonylimide); LiClO 4 ; LiAsF 6 ; LiSbF 6 ; LiSA; LiTf (lithium trifluoromethanesulfonate); LiCTFSI (lithium cyano(trifluoromethanesulfonyl)imide); LiTDI (lithium 4,5-dicyano-2-trifluoromethylimidazole); LiPDI (lithium 4,5-dicyano-2-(pentafluoroethyl) imidazolide); LiDCTA (lithium 4,5-dicyano-1,2,3-triazolate); and LiB(CN) 4 , and combinations thereof.

12 . The method of claim 1 , wherein the porous substrate includes a coating of ceramic particles.

13 . The method of claim 1 , further comprising:

disposing a first side of another porous substrate on the fluoropolymer-ionic liquid-lithium salt coating; and

coating a second side of the another porous substrate with another fluoropolymer-LLZO solution to form another fluoropolymer-LLZO composite.

14 . The method of claim 13 , wherein the porous substrate and the other porous substrate are formed of the same material and the fluoropolymer-LLZO composite and the another fluoropolymer-LLZO composite are formed of the same material.

15 . The method of claim 1 , further comprising:

coating the fluoropolymer-ionic liquid-lithium salt coating with another fluoropolymer-LLZO solution to form another fluoropolymer-LLZO composite.

16 . The method of claim 15 , wherein the fluoropolymer-LLZO composite and the another fluoropolymer-LLZO composite are formed of the same material.

17 . A method of making a solid-state electrolyte, comprising:

combining a first fluoropolymer dissolved in a first solvent including acetone, an ionic liquid, and a lithium salt to form a fluoropolymer-ionic liquid-lithium salt solution, wherein the first fluoropolymer dissolved in the first solvent is combined with the ionic liquid in a ratio of 1:2;

combining a second fluoropolymer dissolved in a second solvent and a lithium lanthanum zirconium oxide (LLZO) to form a fluoropolymer-LLZO solution including 25 wt % of LLZO,

wherein one of the first fluoropolymer and the second fluoropolymer includes poly(vinylidene fluoride-co-hexafluoropropylene) and the other of the first fluoropolymer and the second fluoropolymer includes poly(vinylidene fluoride-co-hexafluoropropylene);

coating a first side of a porous substrate with the fluoropolymer-ionic liquid-lithium salt solution to form a fluoropolymer-ionic liquid-lithium salt coating; and

coating a second side of the porous substrate with the fluoropolymer-LLZO solution to form a fluoropolymer-LLZO composite.

18 . A solid-state electrolyte made according to the method of claim 1 .

19 . A solid-state lithium-ion battery comprising a solid-state electrolyte made according to the method of claim 1 .

20 . A vehicle comprising a solid-state lithium-ion battery including a solid-state electrolyte made according to the method of claim 1 .

Assignments (1)
MERGER AND CHANGE OF NAME Recorded Feb 8, 2024
From: DCRB MERGER SUB INC.; HYZON MOTORS INC.
To: HYZON MOTORS USA INC.
Reel/Frame 066525/0167 →