IP Library › Granted Patent US 12,261,222
Granted Patent B2
US 12,261,222 · App. 18/500,392 · Granted Mar 25, 2025

Semiconductor structure and manufacturing method thereof

Inventors: Neil Quinn Murray (Hsinchu, TW); Katherine H. Chiang (New Taipei, TW); Chung-Te Lin (Tainan, TW)
Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
H01L29/78642H01L27/1225H01L27/124H01L27/127H01L29/66969H01L29/7869H01L27/1255
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,261,222
App. No.
18/500,392
Granted
Mar 25, 2025
Kind
B2
Abstract

The present disclosure relates to a method of manufacturing a semiconductor structure. The method may be performed by forming a first source/drain region. A first dielectric layer is formed above the first source/drain region. A portion of the first dielectric layer is removed. A channel region is formed along a sidewall of the first dielectric layer. A gate region is formed along a sidewall of the channel region. A second dielectric layer is formed above the first dielectric layer and the gate region. A portion of the second dielectric layer is removed to form an opening that exposes the channel region. A second source/drain region is formed within the opening.

Claims (46)

1. A method of manufacturing a semiconductor structure, comprising:

forming a first source/drain region;

forming a first dielectric layer above the first source/drain region;

removing a portion of the first dielectric layer;

forming a channel region along a sidewall of the first dielectric layer;

forming a gate region along a sidewall of the channel region;

forming a second dielectric layer above the first dielectric layer and the gate region;

removing a portion of the second dielectric layer to form an opening that exposes the channel region; and

forming a second source/drain region within the opening.

2. The method of claim 1 , wherein an upper surface of the first source/drain region is covered by the first dielectric layer after removing the portion of the first dielectric layer.

3. The method of claim 1 , wherein the channel region is also formed along a sidewall of the first source/drain region.

4. The method of claim 3 , wherein the channel region has a bottommost surface that is over a bottommost surface of the first source/drain region.

5. The method of claim 1 , wherein the channel region is laterally and directly between the gate region and the first source/drain region.

6. The method of claim 1 , wherein the opening within the second dielectric layer exposes an additional sidewall of the channel region.

7. The method of claim 1 , wherein the second source/drain region extends from below a topmost surface of the channel region to above the topmost surface of the channel region.

8. A method of manufacturing a semiconductor structure, comprising:

forming a first source/drain region over a substrate;

forming a first dielectric layer above the first source/drain region;

forming a channel layer along a sidewall of the first dielectric layer, wherein a first sidewall of the channel layer faces the first source/drain region;

forming a gate region along a second sidewall of the channel layer opposing the first sidewall; and

forming a second source/drain region along the first sidewall of the channel layer and vertically above the first source/drain region.

9. The method of claim 8 , wherein a bottom of the channel layer is vertically between a top and a bottom of the first source/drain region and wherein a top of the channel layer is vertically between a top and a bottom of the second source/drain region.

10. The method of claim 8 , further comprising:

forming a gate dielectric onto the second sidewall of the channel layer; and

forming the gate region onto the gate dielectric, so that the channel layer is laterally separated from the gate region by the gate dielectric.

11. The method of claim 8 , further comprising:

forming a third source/drain region over the substrate;

forming the first dielectric layer above the third source/drain region;

forming a second channel layer along a second sidewall of the first dielectric layer;

forming the gate region between the channel layer and the second channel layer; and

forming a fourth source/drain region along a sidewall of the second channel layer that faces away from the gate region.

12. The method of claim 11 , wherein the first source/drain region and the third source/drain region are substantially symmetric about a vertical line bisecting the gate region.

13. The method of claim 8 , wherein an outermost sidewall of the channel layer faces an outermost sidewall of the first source/drain region.

14. A semiconductor structure, comprising:

a conductive gate arranged over a lower dielectric layer;

a first source/drain disposed vertically above the lower dielectric layer;

a second source/drain disposed vertically above the first source/drain; and

a channel structure arranged laterally between the conductive gate and both the first source/drain and the second source/drain, wherein the channel structure vertically extends from along a side of the first source/drain to along a side of the second source/drain.

15. The semiconductor structure of claim 14 , further comprising:

a first dielectric layer vertically between the first source/drain and the second source/drain, wherein the channel structure extends along a side of the first dielectric layer.

16. The semiconductor structure of claim 14 , wherein an entirety of the channel structure is laterally outside of the first source/drain.

17. The semiconductor structure of claim 14 , wherein the channel structure has a bottommost surface that is vertically between a bottommost surface of the first source/drain and a topmost surface of the first source/drain.

18. The semiconductor structure of claim 14 , wherein the channel structure vertically overlaps a part, but not all, of the first source/drain.

19. The semiconductor structure of claim 14 , wherein the channel structure has a larger height than either the first source/drain or the second source/drain.

20. The semiconductor structure of claim 14 , further comprising:

a gate dielectric layer laterally between the conductive gate and the channel structure, wherein both the gate dielectric layer and the channel structure vertically extend between a topmost surface of the conductive gate and a bottommost surface of the conductive gate.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 2, 2023
From: MURRAY, NEIL QUINN; CHIANG, KATHERINE H.; LIN, CHUNG-TE
To: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
Reel/Frame 065435/0058 →
Continuity (3)
Continuation 17377664 · Jul 16, 2021
Provisional Application 63167796 · Mar 30, 2021
Related Publication 20240063307A1 · Feb 22, 2024
References Cited (13)
US 10403631B1 · Lu et al. · 2019 [cited by applicant]
US 11335788B2 · Ramaswamy et al. · 2022 [cited by applicant]
US 20140239247A1 · Park · 2014 [cited by applicant]
US 20150380548A1 · Wang et al. · 2015 [cited by applicant]
US 20190067437A1 · Ramaswamy et al. · 2019 [cited by applicant]
US 20190206449A1 · Beigel et al. · 2019 [cited by applicant]
US 20190245096A1 · Ramaswamy · 2019 [cited by applicant]
US 20190393356A1 · Le et al. · 2019 [cited by applicant]
US 20200051607A1 · Pan et al. · 2020 [cited by applicant]
US 20200111907A1 · Karda et al. · 2020 [cited by applicant]
US 20200220023A1 · Pillarisetty et al. · 2020 [cited by applicant]
Non-Final Office Action dated Mar. 17, 2023 for U.S. Appl. No. 17/377,664. [cited by applicant]
Notice of Allowance dated Aug. 9, 2023 for U.S. Appl. No. 17/377,664. [cited by applicant]