IP Library › Granted Patent US 12,485,957
Granted Patent B2
US 12,485,957 · App. 18/504,279 · Granted Dec 2, 2025

Steering gear apparatus for a steer-by-wire steering system

Inventors: Eduard Span (Cologne, DE); Gregor Watzlawek (Dusseldorf, DE); Frank Jaehde (Cologne, DE); Yavuz Demir (Lünen, DE); Ali Al-Jabri (Gelsenkrichen, DE)
Assignee: ZF AUTOMOTIVE GERMANY GMBH
B62D5/0454B62D5/0403B62D5/0421B62D15/0225
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Quick Facts
Patent No.
US 12,485,957
App. No.
18/504,279
Granted
Dec 2, 2025
Kind
B2
Abstract

A steering gear apparatus for a steer-by-wire steering system of a motor vehicle has a sliding rod, which has a rack with a toothing, a gear section, which has a worm gear with a worm wheel and a drive pinion extending in an axial direction (A), a motor and a steering angle sensor. The motor is connected here to the drive pinion via the worm gear so as to transmit torque, and the drive pinion is in toothed engagement with the toothing. The steering angle sensor is coupled here to the drive pinion, in particular so as to transmit torque.

Claims (28)

1 . A steering gear apparatus for a steer-by-wire steering system of a motor vehicle, comprising:

a sliding rod, which has a rack with a toothing, the sliding rod being free of a mechanical connection to a steering wheel of the motor vehicle,

a gear section, which has a worm gear with a worm wheel and a drive pinion extending in an axial direction (A),

a motor

a steering angle sensor,

wherein the motor is connected via the worm gear to the drive pinion so as to transmit torque, and the drive pinion is in toothed engagement with the toothing, wherein the steering angle sensor is coupled to the drive pinion so as to transmit torque, the rack being arranged in the axial direction (A) between the steering angle sensor and the worm wheel, and

a housing formed from a sliding rod housing for the sliding rod, a gear housing for the gear section and a motor housing for the motor, the sliding rod housing and the gear housing being integrally formed, the sliding rod housing having a first opening and the gear housing having a second opening.

2 . The steering gear apparatus according to claim 1 , wherein the steering angle sensor is attached directly to the drive pinion to directly sense the angle of rotation of the drive pinion.

3 . The steering gear apparatus according to claim 1 , wherein the drive pinion is the only drive pinion in toothed engagement with the sliding rod.

4 . The steering gear apparatus according to claim 1 , wherein the toothing is the only toothing of the sliding rod.

5 . A steering gear apparatus for a steer-by-wire steering system of a motor vehicle, the steering gear apparatus comprising:

a sliding rod including a rack having toothing, the sliding rod being free of a mechanical connection to a steering wheel of the vehicle;

a gear section including a worm gear having a worm wheel and a drive pinion extending in an axial direction (A);

a motor connected via the worm gear to the drive pinion so as to transmit torque, wherein the drive pinion is in toothed engagement with the toothing;

a steering angle sensor configured to detect rotation of the drive pinion attached to the drive pinion to detect the angle of rotation of the drive pinion, the rack being arranged in the axial direction (A) between the steering angle sensor and the worm wheel, and

a housing formed from a sliding rod housing for the sliding rod, a gear housing for the gear section and a motor housing for the motor, the sliding rod housing and the gear housing being integrally formed, the sliding rod housing having a first opening and the gear housing having a second opening.

6 . The steering gear apparatus according to claim 5 , wherein the drive pinion is the only drive pinion in toothed engagement with the sliding rod.

7 . The steering gear apparatus according to claim 5 , wherein the toothing is the only toothing of the sliding rod.

8 . The steering gear apparatus according to claim 1 , wherein the first opening is spaced from the second opening in the axial direction.

9 . The steering gear apparatus according to claim 1 , wherein the first opening is covered by a cover and the second opening is closed by a closure.

10 . The steering gear apparatus according to claim 1 , wherein the first opening is located adjacent a first axial end of the drive pinion coupled to the sensor and the second opening is located adjacent a second axial end of the pinion opposite the first axial end of the drive pinion.

11 . The steering gear apparatus according to claim 1 , wherein the first opening permits access to the sensor and the second opening permits access to the worm wheel.

12 . The steering gear apparatus according to claim 1 , wherein the housing includes a sensor housing for the sensor, the sensor housing being integrally formed with the sliding rod housing and the gear housing.

13 . The steering gear apparatus according to claim 5 , wherein the first opening is spaced from the second opening in the axial direction.

14 . The steering gear apparatus according to claim 5 , wherein the first opening is covered by a cover and the second opening is closed by a closure.

15 . The steering gear apparatus according to claim 5 , wherein the first opening is located adjacent a first axial end of the drive pinion coupled to the sensor and the second opening is located adjacent a second axial end of the pinion opposite the first axial end of the drive pinion.

16 . The steering gear apparatus according to claim 5 , wherein the first opening permits access to the sensor and the second opening permits access to the worm wheel.

17 . The steering gear apparatus according to claim 5 , wherein the housing includes a sensor housing for the sensor, the sensor housing being integrally formed with the sliding rod housing and the gear housing.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 8, 2023
From: SPAN, EDUARD; WATZLAWEK, GREGOR; JAEHDE, FRANK; DEMIR, YAVUZ; AL-JABRI, ALI
To: ZF AUTOMOTIVE GERMANY GMBH
Reel/Frame 065493/0960 →
Priority Claims (1)
DE 102022211871.5 · Nov 9, 2022 · national
Continuity (1)
Related Publication 20240149938A1 · May 9, 2024
References Cited (5)
US 11661105B2 · Kogure · 2023 [cited by examiner]
US 11708108B2 · Kim · 2023 [cited by examiner]
US 20160280253A1 · Ueno · 2016 [cited by examiner]
US 20200156702A1 · Dodak · 2020 [cited by examiner]
US 20210221427A1 · Span · 2021 [cited by examiner]