IP Library Granted Patent US 12,263,486
Granted Patent B2
US 12,263,486 · App. 18/511,493 · Granted Apr 1, 2025

Aggregate washing systems, methods, and apparatus

Inventors: John Rodriquez (Nokomis, FL); Shane Hanson (Columbus, NE); John Bennington (Indianola, IN)
Assignee: Superior Industries, Inc.
B03B5/04B03B5/34B03B9/00B08B3/02B08B3/042
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,263,486
App. No.
18/511,493
Granted
Apr 1, 2025
Kind
B2
Abstract

A method of washing aggregate material, the method comprising: receiving aggregate material in a tank; receiving water in said tank; by at least a rear wall of said tank, retaining said aggregate material and water in a rearward portion of said tank and preventing said water and aggregate material from overflowing said rear wall; agitating said aggregate material and water to form a slurry; advancing said slurry to a tank outlet in a forward portion of said tank; depositing said slurry through said tank outlet; receiving said slurry on a vibrating screen; allowing an undersize portion of said slurry to fall through said vibrating screen; pumping at least a fraction of said undersize portion to a hydrocyclone; by said hydrocyclone, separating said fraction of said undersize portion into an underflow fraction and an overflow fraction; receiving said underflow fraction on said vibrating screen; and passing product from said vibrating screen.

Claims (36)

1. A method of washing aggregate material, the method comprising:

receiving aggregate material in a tank;

receiving water in said tank;

by at least a rear wall of said tank, retaining said aggregate material and said water in a rearward portion of said tank and preventing said water and said aggregate material from overflowing said rear wall;

agitating said aggregate material and said water to form a slurry;

advancing said slurry to a tank outlet in a forward portion of said tank;

depositing said slurry through said tank outlet;

receiving said slurry on a vibrating screen;

vibrating said vibrating screen;

moving said slurry across at least a portion of said vibrating screen;

allowing an undersize portion of said slurry to fall through said vibrating screen;

pumping at least a fraction of said undersize portion to a hydrocyclone;

by said hydrocyclone, separating said fraction of said undersize portion into an underflow fraction and an overflow fraction;

receiving said underflow fraction on said vibrating screen; and

passing product from said vibrating screen.

2. The method of claim 1 , wherein said product comprises at least a portion of said underflow fraction.

3. The method of claim 2 , wherein said product comprises a saleable sand.

4. The method of claim 1 , wherein said tank retains all water received in said tank except for water exiting the tank via said tank outlet.

5. The method of claim 1 , wherein said tank retains substantially all water received in said tank except for water exiting the tank via said tank outlet.

6. The method of claim 1 , further comprising:

by a washing element, applying water to said slurry as said slurry moves across said vibrating screen.

7. The method of claim 6 , further comprising:

by said washing element, applying water to said underflow fraction.

8. The method of claim 1 , further comprising:

by adjusting a valve, modifying a magnitude of said underflow fraction relative to a magnitude of said overflow fraction.

9. The method of claim 8 , further comprising:

transferring said overflow fraction away from said hydrocyclone via an overflow conduit; and

allowing supplemental air flow into said overflow conduit.

10. The method of claim 9 , further comprising:

by adjusting said valve, modifying said supplemental air flow.

11. The method of claim 9 , further comprising:

by adjusting said valve, increasing said supplemental air flow, thereby increasing said magnitude of said underflow fraction relative to said magnitude of said overflow fraction.

12. The method of claim 1 , further comprising:

increasing a magnitude of said underflow fraction relative to a magnitude of said overflow fraction.

13. The method of claim 1 , further comprising:

supporting said hydrocyclone above said vibrating screen and separately from said vibrating screen such that vibration of said vibrating screen does not vibrate said hydrocyclone.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 16, 2023
From: RODRIQUEZ, JOHN; HANSON, SHANE; BENNINGTON, JOHN
To: SUPERIOR INDUSTRIES, INC.
Reel/Frame 065589/0539 →
Continuity (3)
Continuation 17646840 · Jan 3, 2022
Provisional Application 63133767 · Jan 4, 2021
Related Publication 20240082852A1 · Mar 14, 2024
References Cited (2)
US 2914175A · Fink · 1959 [cited by examiner]
US 20090057204A1 · Bennington, II · 2009 [cited by examiner]