IP Library Granted Patent US 12,496,196
Granted Patent B2
US 12,496,196 · App. 18/513,158 · Granted Dec 16, 2025

Vertebral body replacement and insertion device

Inventors: Parker Smith (San Diego, CA); Steven Leong (San Diego, CA); Jared Beach (Del Mar, CA); Thomas Hackathorn (Vista, CA); Scott Robinson (Encinitas, CA)
Assignee: ALPHATEC SPINE, INC.
A61F2/442A61F2/4611A61F2002/30115A61F2002/30133A61F2002/30153A61F2002/30433A61F2002/30476A61F2002/30523A61F2002/3054A61F2002/30579A61F2002/30604A61F2002/4615A61F2002/4627
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,496,196
App. No.
18/513,158
Granted
Dec 16, 2025
Kind
B2
Abstract

An expandable interbody with a modular endplate has an outer column, an inner column threadedly coupled and translatable relative to the outer column along the longitudinal axis, and an expansion ring to adjust a body length of the expandable interbody. The expansion ring has a plurality of teeth, and the outer column has at least one arm for engaging a tooth of the plurality of teeth to lock the expansion ring. The inner column and/or outer column can include a connector for connection to a modular endplate that has a substantially hollow core. The modular endplate includes a plate with a set screw entrapped therein. The modular endplate has an aperture to receive the connector of the inner and/or outer column.

Claims (38)

1 . A vertebral body replacement device dimensioned for implantation between a first and second vertebral bone, comprising:

an expandable body configured to expand from a first end to a second end along a longitudinal axis, the expandable body having an outer column, an inner column threadedly coupled and translatable relative to the outer column along the longitudinal axis, and an expansion ring;

wherein the expansion ring is rotatable about the longitudinal axis to translate the outer column relative to the inner column to adjust a body length of the expandable body, the expansion ring comprising a plurality of radially extending teeth for engaging with an arm of the outer column and a plurality of teeth for engaging with an inserter device;

the outer column comprising the arm for engaging a tooth of the plurality of radially extending teeth of the expansion ring;

a first end of the inner column comprising a connector for attachment to an endplate, the connector comprising facets, and an endplate comprising a set screw and a plate, the set screw entrapped within the plate between an inner annular ridge and an inner rim, wherein the endplate is connectable to the inner column; and

wherein the arm of the outer column has a first, locked configuration in which the expansion ring cannot rotate relative to the outer column and a second, unlocked configuration in which the arm is expanded outwardly to disengage the tooth of the plurality of radially extending teeth to allow the expansion ring to rotate relative to the outer column.

2 . The vertebral body replacement device of claim 1 , wherein the outer column comprises a first arm for engaging a first tooth of the plurality of radially extending teeth of the expansion ring, and wherein the outer column further comprises a second arm for engaging a second tooth of the plurality of radially extending teeth of the expansion ring.

3 . The vertebral body replacement device of claim 2 , wherein the first arm and second arm are formed integral to the outer column by slots cut out of a wall of the outer column.

4 . The vertebral body replacement device of claim 2 , wherein the first arm and the second arm each comprise an inwardly facing sloped face.

5 . The vertebral body replacement device of claim 2 , wherein the first arm and the second arm comprise an inwardly extending projection for engaging a tooth of the plurality of radially extending teeth of the expansion ring.

6 . The vertebral body replacement device of claim 2 , wherein the expandable body comprises a first endplate at the first end and a second endplate at the second end.

7 . The vertebral body replacement device of claim 6 , wherein the first and second endplates independently have one of the following shapes: square, circular, rectangular, oval, and kidney-bean shaped.

8 . The vertebral body replacement device of claim 6 , wherein at least one endplate is modular and connectable to the first or second end.

9 . The vertebral body replacement device of claim 8 , wherein the at least one endplate is configured to connect the first or second end at two or more angles relative to the vertebral body replacement device.

10 . The vertebral body replacement device of claim 6 , wherein at least one of the first and second endplates is integral to the inner or outer column, respectively.

11 . The vertebral body replacement device of claim 1 , wherein the facets are sinusoidal.

12 . The vertebral body replacement device of claim 1 , wherein the inner annular ridge of the plate forms an aperture with an inner diameter pattern, the aperture to receive the facets of the connector of the outer column, and wherein an inner diameter pattern of the set screw is connectable to the facets of the connector of the outer column.

13 . A vertebral body replacement device dimensioned for implantation between a first and second vertebral bone, comprising:

an expandable body configured to expand from a first end to a second end along a longitudinal axis, the expandable body having an outer column, an inner column threadedly coupled and translatable relative to the outer column along the longitudinal axis, and an expansion ring;

wherein the expansion ring is rotatable about the longitudinal axis to translate the outer column relative to the inner column to adjust a body length of the expandable body, the expansion ring comprising a plurality of radially extending teeth for engaging with an arm of the outer column and a plurality of teeth for engaging with an inserter device;

the outer column comprising the arm for engaging a tooth of the plurality of radially extending teeth of the expansion ring;

a first end of the inner column comprising a connector for attachment to a set screw of an endplate, the connector comprising facets, and an endplate comprising a set screw and a plate, the set screw entrapped within the plate between an inner annular ridge and an inner rim and the set screw having an internal pattern, wherein the endplate is connectable to the inner column; and

wherein the arm of the outer column has a first, locked configuration in which the expansion ring cannot rotate relative to the outer column and a second, unlocked configuration in which the arm is expanded outwardly to disengage the tooth of the plurality of radially extending teeth to allow the expansion ring to rotate relative to the outer column.

14 . The vertebral body replacement device of claim 13 , wherein the inner annular ridge of the plate forms an aperture with an inner pattern, the aperture to receive the facets of the connector of the outer column, and wherein an inner pattern of the set screw is configured to engage with the facets of the connector of the outer column.

15 . The vertebral body replacement device of claim 13 , further comprising a passive locking mechanism, wherein the passive locking mechanism comprises the expansion ring comprising a plurality of radially extending teeth for engaging with an arm of the outer column and a plurality of teeth for engaging with an inserter device;

the outer column comprising the arm for engaging a tooth of the plurality of radially extending teeth of the expansion ring; and

wherein the arm of the outer column has a first, locked configuration in which the expansion ring cannot move relative to the outer column and a second, unlocked configuration in which the arm is expanded outwardly to disengage from the plurality of radially extending teeth to allow the expansion ring to rotate relative to the outer column.

16 . A vertebral body replacement system comprising:

an expandable body configured to expand from a first end to a second end along a longitudinal axis, the expandable body having an outer column, an inner column threadedly coupled and translatable relative to the outer column along the longitudinal axis, and an expansion ring;

wherein the expansion ring is rotatable about the longitudinal axis to translate the outer column relative to the inner column to adjust a body length of the expandable body;

the outer column comprising a first end and a second end, and wherein the first end comprises a connector for attachment to a set screw of an endplate; and

an endplate comprising a set screw and a plate, the set screw entrapped within the plate between an inner annular ridge and an inner rim; and

wherein the endplate is connectable to the outer column.

17 . The vertebral body replacement system of claim 16 , the connector of the outer column further comprising facets, and wherein the inner annular ridge of the plate forms an aperture with an inner diameter, the aperture to receive the facets of the connector of the outer column, and wherein the set screw is configured to engage with the connector of the outer column.

18 . The vertebral body replacement system of claim 16 , further comprising a passive locking mechanism.

19 . The vertebral body replacement system of claim 18 , wherein the passive locking mechanism comprises the expansion ring comprising a plurality of radially extending teeth for engaging with an arm of the outer column and a plurality of teeth for engaging with an inserter device;

the outer column comprising the arm for engaging a tooth of the plurality of radially extending teeth of the expansion ring; and

wherein the arm of the outer column has a first, locked configuration in which the expansion ring cannot move relative to the outer column and a second, unlocked configuration in which the arm is expanded outwardly to disengage from the plurality of radially extending teeth to allow the expansion ring to rotate relative to the outer column.

Assignments (6)
CONFIRMATORY GRANT OF SECURITY INTEREST IN UNITED STATES PATENTS Recorded May 12, 2026
From: ALPHATEC SPINE, INC.; SAFEOP SURGICAL, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 075560/0884 →
RELEASE OF SECURITY INTEREST IN PATENT COLLATERAL AT REEL/FRAME NO. 68743/0021 Recorded May 1, 2026
From: MIDCAP FUNDING IV TRUST, AS AGENT
To: ALPHATEC SPINE, INC.; SAFEOP SURGICAL, INC.
Reel/Frame 075316/0060 →
RELEASE OF PATENT SECURITY INTEREST AT REEL/FRAME NO. 68559/0445 Recorded May 1, 2026
From: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS AGENT
To: ALPHATEC SPINE, INC.; SAFEOP SURGICAL, INC.
Reel/Frame 075316/0282 →
SECURITY INTEREST Recorded Sep 30, 2024
From: ALPHATEC SPINE, INC.; SAFEOP SURGICAL, INC.
To: MIDCAP FUNDING IV TRUST
Reel/Frame 068743/0021 →
SECURITY INTEREST Recorded Sep 11, 2024
From: ALPHATEC SPINE, INC.; SAFEOP SURGICAL, INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 068559/0445 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 22, 2023
From: SMITH, PARKER; LEONG, STEVEN; BEACH, JARED; HACKATHORN, THOMAS; ROBINSON, SCOTT
To: ALPHATEC SPINE, INC.
Reel/Frame 065641/0929 →
Continuity (2)
Provisional Application 63427380 · Nov 22, 2022
Related Publication 20240164907A1 · May 23, 2024
References Cited (34)
US 6752832B2 · Neumann · 2004 [cited by applicant]
US 7473277B2 · Boyer, II et al. · 2009 [cited by applicant]
US 7641693B2 · Gutlin et al. · 2010 [cited by applicant]
US 7674296B2 · Rhoda et al. · 2010 [cited by applicant]
US 7811327B2 · Hansell et al. · 2010 [cited by applicant]
US 8152851B2 · Mueller et al. · 2012 [cited by applicant]
US 8568482B2 · Kraus et al. · 2013 [cited by applicant]
US 8591585B2 · Mclaughlin et al. · 2013 [cited by applicant]
US 8721723B2 · Hansell et al. · 2014 [cited by applicant]
US 9180018B2 · Hansell et al. · 2015 [cited by applicant]
US 9387090B2 · Arnold et al. · 2016 [cited by applicant]
US 9393128B2 · Hansell et al. · 2016 [cited by applicant]
US 9427325B2 · Stinchfield et al. · 2016 [cited by applicant]
US 9687357B2 · Bannigan et al. · 2017 [cited by applicant]
US 10117753B2 · Suh et al. · 2018 [cited by applicant]
US 10278834B2 · Howard et al. · 2019 [cited by applicant]
US 10314717B2 · Hansell et al. · 2019 [cited by applicant]
US 10376373B2 · Howard et al. · 2019 [cited by applicant]
US 10390960B2 · Bannigan et al. · 2019 [cited by applicant]
US 10500057B2 · Mclaughlin et al. · 2019 [cited by applicant]
US 10639165B2 · Suh et al. · 2020 [cited by applicant]
US 20100179655A1 · Hansell et al. · 2010 [cited by applicant]
US 20120130493A1 · McLaughlin · 2012 [cited by examiner]
US 20120209384A1 · Arnold · 2012 [cited by examiner]
US 20140107787A1 · Stinchfield · 2014 [cited by examiner]
US 20150032210A1 · Stinchfield · 2015 [cited by examiner]
US 20180243108A1 · Verbeek et al. · 2018 [cited by applicant]
US 20180318107A1 · Cummins · 2018 [cited by applicant]
US 20190254837A1 · Hansell et al. · 2019 [cited by applicant]
US 20190269523A1 · Wallenstein et al. · 2019 [cited by applicant]
US 20250000670A1 · Gupta · 2025 [cited by examiner]
US 20250127628A1 · Dusterhoft · 2025 [cited by examiner]
WO 2020051005A1 · 2020 [cited by applicant]
International Searching Authority, “International Search Report and Written Opinion,” International Application No. PCT/US2023/080365, Mar. 25, 2024. [cited by applicant]
Cited By (1)
US 12,605,253