Power source emulator and method for testing switchgear
A power source emulator is provided for testing programmable switchgear that switches to an alternative three-phase power source upon sensing a failure of a grid source. The emulator provides three simulated three-phase power sources for testing switchgear. Each source is identical in voltage and phase to the current normally distributed by the switchgear but has less than 1% of the amperage. Each power source includes a single three-phase contactor for simultaneously controlling all three phases of the power source, and three solid-state relays for controlling each of the three phases of the power source. A control circuit controls the three-phase contactor and each of the three solid state relays of each power source to simulate various types of power failures that the switchgear is programmed to respond to.
1 . A power source emulator for testing switchgear that detects different types of failures of a three-phase primary power source and is programmed upon detection of such failure to switch over to an alternative power source, comprising:
at least two power sources that are detachably connectible to a power input of the switchgear, each of which provides a simulated three-phase power current to the switchgear that is identical in voltage and phase to the current distributed by the switchgear during normal operation but having less than 1% of the amperage, wherein each power source includes a single three-phase contactor for simultaneously controlling all three phases of the power source, and three solid-state relays connected downstream of the three-phase contactor for controlling each of the three phases of the power source, and
a control circuit connected to the three-phase contactor and each of the three solid state relays of each power source for opening and closing different combinations of the three-phase contactor and the three solid state relays to simulate various types of power failures that the switchgear is programmed to respond to.
2 . The power source emulator of claim 1 , wherein one of the at least two power sources simulates the primary power source and another of the at least two power sources simulates the alternative power source.
3 . The power source emulator of claim 2 , wherein the control circuit includes a switchgear signal circuit detachably connectible to a control signal input or control signal output of the switchgear to either transmit or receive switchgear control signals associated with a switchover from a primary power source to an alternative power source.
4 . The power source emulator of claim 3 , wherein the switchgear signal circuit transmits or receives control signals from the switchgear associated with the starting, malfunction, or shutdown of an electrical generator of an alternative power supply.
5 . The power source emulator of claim 1 , wherein all of the at least two power sources are derived from a single source of power.
6 . The power source emulator of claim 5 , comprising three power sources.
7 . The power source emulator of claim 1 , further comprising a power input detachably connectible to a grid power source identical in voltage and phase to the current distributed by the switchgear during normal operation.
8 . The power source emulator of claim 1 , further comprising fuses limiting the current of each of the at least two power sources to less than 1% of the current distributed by the switchgear during normal operating conditions.
9 . The power source emulator of claim 1 , wherein the control circuit includes a programmable logic circuit having an input that receives signals from a plurality of manually-operated switches and an output connected to the three-phase contactor and each of the three solid state relays of each power source that operates the opening and closing of the different combinations of the three-phase contactor and the three solid state relays to simulate various types of power failures that the switchgear is programmed to respond to.
10 . The power source emulator of claim 9 , further comprising a portable housing that contains the power sources and programmable logic circuit.
11 . The power source emulator of claim 10 , wherein the manually-operated switches are mounted on a wall of the housing, and further comprising indicator lights also mounted on the wall of the housing for indicating the presence or absence of each of the three phases of each of the three power sources.
12 . A method for testing switchgear that detects different types of failures of a three-phase primary power source and is programmed, upon detection of such failure, to switch over to an alternative power source, by means of a power source emulator that includes at least two power sources for simulating a primary and an alternative power source, respectively, each of which provides a simulated three-phase power current to the switchgear that is identical in voltage and phase to the current distributed by the switchgear during normal operation but having less than 1% of the amperage, wherein each power source includes a single three-phase contactor for simultaneously controlling all three phases of the power source, and three solid-state relays connected downstream of the three-phase contactor for controlling each of the three phases of the power source, comprising the steps of:
detachably connecting power inputs of the switchgear to the simulated primary and secondary power sources;
opening and closing different combinations of the three-phase contactor and the three solid-state relays of the simulated primary power source to simulate various types of power failures that the switchgear is programmed to respond to, and
monitoring a response of the switchgear to determine whether the switchgear is responding in accordance with its programming.
13 . The method for testing switchgear of claim 12 , wherein the opening and closing of different combinations includes opening one or two of the solid-state relays and closing the three-phase contactor to simulate a failure of one or two of the phases of the primary power source.
14 . The method for testing switchgear of claim 12 , wherein the opening and closing of different combinations includes opening the three-phase contactor to simulate a complete failure of the primary power source.
15 . The method for testing switchgear of claim 12 , wherein the testing is conducted remotely from a building site where the switchgear will ultimately be installed.
16 . The method for testing switchgear of claim 12 , wherein the emulator includes a switchgear signal circuit to either transmit or receive switchgear control signals associated with a switchover from the primary power source to the alternative power source and further including the step of detachably connecting the switchgear signal circuit to a control signal input or control signal output of the switchgear.