IP Library › Patent Application 18524937
Patent Application
App. No. 18/524,937

SOLID STATE BATTERY SYSTEM USABLE AT HIGH TEMPERATURES AND METHODS OF USE AND MANUFACTURE THEREOF

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Patent No.
US None
App. No.
18/524,937
Abstract

A battery cell that include sulfide cathodes are described with examples being suitable for operation at elevated temperatures. Also described are methods of making and using these battery cells.

Claims (35)

1 . A battery cell comprising:

a solid-state electrolyte (SSE) comprising:

a solid-state dense region having a porosity of less than 5%; and a solid-state first porous region having a porosity of 40% to 90%;

a sulfide cathode contacting the SSE, wherein

an anode material is disposed in pores of at least a portion of the first porous region.

2 . The battery cell of claim 1 , wherein the anode material comprises lithium metal.

3 . The battery cell of claim 1 , wherein the anode material is lithium.

4 . The battery cell of claim 1 , wherein the anode material comprises sodium metal.

5 . The battery cell of claim 1 , wherein the anode material is sodium metal.

6 . The battery cell of claim 1 , wherein the pores contain melted anode material.

7 . The battery cell of claim 1 , wherein the sulfide cathode comprises a cathode material selected from the group consisting of TiS 2 , MoS 2 , WS 2 , Vanadium sulfides, ZrS 2 , NbS 2 , TaS 2 CuS, FeS, and NiS.

8 . The battery cell of claim 3 , wherein the sulfide cathode comprises a cathode material selected from the group consisting of TiS 2 , MoS 2 , WS 2 , Vanadium sulfides, ZrS 2 , NbS 2 , TaS 2 CuS, FeS, and NiS.

9 . The battery cell of claim 3 , wherein the sulfide cathode comprises a cathode material that is TiS 2 .

10 . The battery cell of claim 1 , wherein the battery cell is operable up to 400° C.

11 . A method of operating the battery cell of claim 1 comprising discharging and charging the battery cell at a temperature up to 300° C.

12 . A battery cell comprising:

a lithium garnet solid-state electrolyte (SSE);

an anode comprising a lithium metal anode material, the anode in contact with the lithium-garnet SSE;

a cathode comprising a cathode material that is a metal sulfide or an olivine, the cathode in contact with the lithium-garnet SSE.

13 . The battery cell of claim 12 , wherein the SSE comprises pores with the pores containing lithium metal anode material in the melted state.

14 . The battery cell of claim 12 , wherein the cathode material is the metal sulfide, and the cathode comprises a second cathode material that is sulfur, and the sulfur is present as particles within the metal sulfide.

15 . The battery cell of claim 12 , wherein the battery cell is operable for charging and discharging at 150° C.

16 . The battery cell of claim 12 , wherein the cathode material is the metal sulfide and the metal sulfide is a lithiated and/or non-lithiated form of a material selected from the group consisting of TiS 2 , MoS 2 , WS 2 , Vanadium sulfides, ZrS 2 , NbS 2 , TaS 2 CuS, FeS, and NiS.

17 . The battery cell of claim 12 , wherein the cathode material is the metal sulfide and the metal sulfide is lithiated and/or non-lithiated TiS 2 .

18 . The battery cell of claim 12 , wherein the cathode material is the metal sulfide and the cathode further comprises carbon nanotubes located on a surface of the metal sulfide.

19 . The battery cell of claim 12 , wherein the cathode further comprises an electrically conductive carbon located on a surface of the metal sulfide.

20 . The battery cell of claim 12 , wherein the battery cell is operable from 60 to 150° C. to charge and discharge the battery.

21 . The method of operating the battery cell of claim 12 comprising:

discharging and charging the battery cell at a temperature of 80-150° C.

22 . The method of operating the battery cell of claim 12 comprising:

discharging and charging the battery cell at a temperature of 100-150° C.

23 . The method of operating the battery cell of claim 12 comprising:

discharging and charging the battery cell at a temperature of 150° C.

24 . A method of operating the battery cell of claim 12 comprising:

discharging the battery cell during or after contact with a flame.