IP Library › Granted Patent US 12,352,014
Granted Patent B2
US 12,352,014 · App. 18/527,388 · Granted Jul 8, 2025

Enhanced electrical control of a hydraulic system

Inventors: Darshan C. Patel (Des Plaines, IL); Wesley Thomas Payne (Plainfield, IL)
Assignee: Caterpillar Inc.
E02F9/2296E02F9/2228
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Quick Facts
Patent No.
US 12,352,014
App. No.
18/527,388
Granted
Jul 8, 2025
Kind
B2
Abstract

In some implementations, a hydraulic system may include a tank, a hydraulic pump, an actuator, and an unloading valve positioned between the pump and the tank. The hydraulic system may receive one or more inputs associated with the hydraulic system. The hydraulic system may determine, based on the one or more inputs, one or more desired system pressures associated with the hydraulic system. The hydraulic system may proportionally regulate an opening of the unloading valve to operate the hydraulic system at the one or more desired system pressures.

Claims (71)

1. A hydraulic system, comprising:

a tank to store a supply of fluid;

a pump to supply pressurized fluid;

an actuator that is displaceable within a range from a minimum position to a maximum position;

a control valve assembly including:

an unloading valve between the pump and the tank, wherein the unloading valve is directly fluidly coupled to the pump and the tank and includes an opening that is proportionally controllable,

a first circuit valve directly fluidly coupled to the pump and the tank, and

a second circuit valve directly fluidly coupled to the tank and an output of the first circuit valve; and

a controller configured to:

receive one or more inputs associated with the hydraulic system;

determine, based on the one or more inputs, one or more desired system pressures of the hydraulic system; and

control the opening of the unloading valve to operate the hydraulic system at the one or more desired system pressures.

2. The hydraulic system of claim 1 , wherein the one or more inputs are associated with one or more operating conditions of the hydraulic system.

3. The hydraulic system of claim 1 , wherein the one or more desired system pressures include a plurality of the desired system pressures and are associated with all three of the following each according to different operating modes of the hydraulic system:

a standby pressure,

an operating pressure associated with an implement command of an implement of the hydraulic system, and

an unloading pressure.

4. The hydraulic system of claim 1 , wherein, to control the opening of the unloading valve to operate the hydraulic system at the one or more desired system pressures, the controller is configured to:

cause the opening to move between a closed position and a partially open position.

5. The hydraulic system of claim 1 , wherein the one or more desired system pressures are associated with one or more operating modes of the hydraulic system.

6. The hydraulic system of claim 1 , wherein the one or more desired system pressures include a first system pressure and a second system pressure that is different than the first system pressure.

7. The hydraulic system of claim 1 , wherein the actuator is an implement actuator.

8. A method for controlling a hydraulic system, the hydraulic system including a controller, a tank, a pump, an unloading valve between the tank and the pump, and at least one circuit valve between the pump and the tank, the method comprising:

receiving, by the controller, one or more inputs associated with the hydraulic system;

determining, by the controller and based on the one or more inputs, one or more desired system pressures associated with the hydraulic system; and

proportionally regulating, by the controller, an opening of the unloading valve to operate the hydraulic system at the one or more desired system pressures,

wherein unloading valve is a three-position valve and the proportional regulating of the opening of the unloading valve is according to the position of the three-position unloading valve,

wherein in a first position the unloading valve implements partial restriction for neutral bleed and/or bypass controls,

wherein in a second position the unloading valve implements full restriction to reduce or eliminate parasitic losses during full or partial implement commands, and

wherein in a third position the unloading valve implements restriction less than in the first position.

9. The method of claim 8 , wherein the one or more inputs are associated with one or more operating conditions of the hydraulic system.

10. The method of claim 8 , wherein proportionally regulating, by the controller, the opening of the unloading valve to operate the hydraulic system at the one or more desired system pressures comprises:

proportionally regulating the opening at least between a closed position and a partially open position.

11. The method of claim 8 , wherein the one or more desired system pressures are associated with at least one of:

a standby pressure,

an operating pressure associated with an implement command of an implement of the hydraulic system, or

an unloading pressure.

12. The method of claim 8 , wherein the hydraulic system is associated with a machine, and

wherein the one or more inputs are associated with at least one of:

an operator input associated with at least one of an operator interface of the machine,

a sensor device input associated with a sensor device of at least one of the hydraulic system or the machine, or

an operating condition associated with at least one of the hydraulic system or the machine.

13. The method of claim 8 , wherein the one or more desired system pressures are associated with one or more operating modes of the hydraulic system.

14. The method of claim 8 , wherein the actuator is an implement actuator.

15. A machine, comprising:

a hydraulic system including:

a tank to store a supply of fluid;

a pump to supply pressurized fluid;

an actuator that is displaceable from a minimum position to a maximum position;

a control valve assembly including:

an unloading valve, between the pump and the tank, the unloading valve being directly fluidly coupled to the pump and the tank and including an opening that is proportionally controllable,

a first circuit valve directly fluidly coupled to the pump and the tank, and

a second circuit valve directly fluidly coupled to the tank and the first circuit valve; and

a controller configured to:

receive one or more inputs associated with at least one of the machine or the hydraulic system;

determine, based on the one or more inputs, one or more desired system pressures associated with at least one of the machine or the hydraulic system; and

control the opening of the unloading valve to operate the hydraulic system at the one or more desired system pressures.

16. The machine of claim 15 , wherein the one or more desired system pressures include a plurality of the desired system pressures and are associated with all three of the following each according to different operating modes of the hydraulic system:

a standby pressure,

an operating pressure associated with an implement command of an implement of the hydraulic system, and

an unloading pressure.

17. The machine of claim 15 , wherein, to control the opening of the unloading valve to operate the hydraulic system at the one or more desired system pressures, the controller is configured to:

cause the opening of the unloading valve to close to prevent the pressurized fluid from flowing to the tank during displacement of the actuator between the minimum position and the maximum position.

18. The machine of claim 15 , wherein the one or more inputs are associated with at least one of:

an operator input associated with at least one of an operator interface of the machine,

a sensor device input associated with a sensor device of at least one of the hydraulic system or the machine, or

an operating condition associated with at least one of the hydraulic system or the machine.

19. The machine of claim 15 , wherein the opening of the unloading valve is movable between at least a closed position and a partially open position.

20. The machine of claim 15 , further comprising:

a first hydraulic circuit to operate a first hydraulic actuator, the first hydraulic circuit being directly fluidly coupled to an output of the first circuit valve; and

a second hydraulic circuit, different from the first hydraulic circuit, to operate a second hydraulic actuator different from the first hydraulic actuator, the second hydraulic circuit being directly fluidly coupled to an output of the second circuit valve.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 4, 2023
From: PATEL, DARSHAN C.; PAYNE, WESLEY THOMAS
To: CATERPILLAR INC.
Reel/Frame 065747/0382 →
Continuity (1)
Related Publication 20250179774A1 · Jun 5, 2025
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