IP Library Granted Patent US 12,552,884
Granted Patent B2
US 12,552,884 · App. 18/530,084 · Granted Feb 17, 2026

Propylene-ethylene copolymer compositions suitable for hot fill packaging of foodstuffs

Inventors: Matthew Fedec (Columbia, MD); Jan Van Egmond (Columbia, MD); Manu Rego (Columbia, MD); John Kaarto (Columbia, MD); Li-Min Tau (Columbia, MD)
Assignee: W.R. Grace & Co.-Conn.
C08F210/06C08F210/16C08K5/053C08K5/1575C08K5/5419C08L23/14C08L23/16C08F2500/12C08F2500/20C08F2500/35C08K5/0083C08L2203/30C08L2314/02
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Quick Facts
Patent No.
US 12,552,884
App. No.
18/530,084
Granted
Feb 17, 2026
Kind
B2
Abstract

A propylene-ethylene copolymer includes propylene as a primary monomer, an ethylene content (ET) of 3.0% to 5% by weight, a melt flow rate of from 20 to 45 g/10 min, a xylene soluble fraction (XS) of from 2.0% to 7.0% by weight, and an XS/ET ratio of less than or equal to 1.51.

Claims (32)

1 . A propylene-ethylene copolymer comprising:

propylene as a primary monomer;

an ethylene content (ET) of 3.0% to 5% by weight;

a melt flow rate of from 20 to 45 g/10 min;

a xylene soluble fraction (XS) of from 2.0% to 7.0% by weight; and

a xylene soluble fraction to ethylene content ratio (XS/ET) of less than or equal to 1.49.

2 . The propylene-ethylene copolymer of claim 1 , wherein the ethylene content is from 3.0% to 4.2% by weight.

3 . The propylene-ethylene copolymer of claim 1 , wherein the melt flow rate is 20 to 40 g/10 min.

4 . The propylene-ethylene copolymer of claim 1 , wherein the xylene ratio XS/ET is from 0.90 to 1.4.

5 . The propylene-ethylene copolymer of claim 1 , wherein the ratio XS/ET is less than 1.30.

6 . The propylene-ethylene copolymer of claim 1 , wherein the ratio XS/ET is less than 1.00.

7 . The propylene-ethylene copolymer of claim 1 , wherein the xylene soluble fraction (XS) and the ethylene content (ET) are below a line defined by equation XS=2.1e 0.297 (ET) .

8 . The propylene-ethylene copolymer of claim 1 , wherein the xylene soluble fraction (XS) and the ethylene content (ET) are above a line defined by equation XS=1.4e 0.297 (ET) .

9 . The propylene-ethylene copolymer of claim 1 , wherein the copolymer is formed using a Ziegler-Natta catalyst and a dicyclopentyldimethoxysilane (DCPDMS) based donor.

10 . The propylene-ethylene copolymer of claim 1 , wherein the copolymer is formed using a Ziegler-Natta catalyst and a n-propyltrimethoxysilane (NPTMS) based donor.

11 . The propylene-ethylene copolymer of claim 1 , wherein the copolymer is produced without the use of metallocenes.

12 . The propylene-ethylene copolymer of claim 1 , wherein the copolymer has a molecular weight distribution (Mw/Mn) of greater than about 3.5.

13 . A polymer composition containing the propylene-ethylene copolymer of claim 1 , wherein the propylene-ethylene copolymer is present in the polymer composition in an amount greater than about 70% by weight.

14 . The polymer composition of claim 13 , further comprising a clarifying agent.

15 . The polymer composition of claim 14 , wherein the clarifying agent comprises a dibenzyl sorbitol.

16 . The polymer composition of claim 14 , wherein the clarifying agent comprises a nonitol.

17 . The polymer composition of claim 14 , wherein the polymer composition displays a haze at 40 mil of less than about 15% and wherein after thermal aging for 24 hours at 55° C., the haze decreases by no more than about 15%.

18 . An injection molded article comprising the propylene-ethylene copolymer of claim 1 .

19 . A hot fill packaging container comprising the propylene-ethylene copolymer of claim 1 .

20 . A propylene-ethylene copolymer comprising:

propylene as a primary monomer;

an ethylene content (ET) of about 3.0% to about 5% by weight;

a melt flow rate of from 20 to 45 g/10 min;

a xylene soluble fraction (XS) of from 2.0% to 7.0% by weight;

a molecular weight distribution greater than about 6.0 and

a xylene soluble fraction to ethylene content

a ratio (XS/ET) of less than or equal to 1.51.

Assignments (5)
NOTES SECURITY INTEREST Recorded Jan 29, 2026
From: W. R. GRACE & CO.-CONN.; ADVANCED REFINING TECHNOLOGIES LLC
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 074532/0229 →
SECURITY AGREEMENT (SUPPLEMENTAL NO. 2) Recorded Aug 19, 2025
From: W. R. GRACE & CO.-CONN.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 072497/0481 →
SECURITY INTEREST Recorded Aug 19, 2025
From: W. R. GRACE & CO.-CONN.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 072519/0240 →
SECURITY INTEREST Recorded Aug 19, 2025
From: W. R. GRACE & CO.-CONN.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 072519/0265 →
SECURITY AGREEMENT (NOTES) Recorded Aug 19, 2025
From: W. R. GRACE & CO.-CONN.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 072520/0653 →
Continuity (3)
Continuation 16972863
Provisional Application 62683113 · Jun 11, 2018
Related Publication 20240150503A1 · May 9, 2024
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