IP Library Granted Patent US 12,280,574
Granted Patent B2
US 12,280,574 · App. 18/555,542 · Granted Apr 22, 2025

Foil card made from recycled raw materials

Inventors: Camille Vialard (Roquevaire, FR); Laurence Ansaldi (Aubagne, FR)
Assignee: THALES DIS FRANCE SAS
B32B27/304B32B15/20G06K19/07722G06K19/07775B32B2250/05B32B2272/00B32B2307/412B32B2425/00
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Quick Facts
Patent No.
US 12,280,574
App. No.
18/555,542
Granted
Apr 22, 2025
Kind
B2
Abstract

Provided is a card comprising an antenna connected to a chip, the card comprising: A central PVC core made of recycled PVC supporting the antenna; Two recycled PVC layers, a front side PVC layer and a back side PVC layer, each PVC layer being laminated on a side of the central PVC core, the front side PVC layer being laminated on the side of the PVC core supporting the antenna; Two transparent PET layers, a front side PET layer and a back side PET layer, the PET layers being glued on each of the recycled PVC layers, the front side PET layer being metalized by an aluminum foil; and Two PVC transparent overlays glued on each external face of the card.

Claims (18)

1. A card comprising an antenna ( 14 ) connected to a chip, said card comprising:

A central PVC core ( 13 ) made of recycled PVC supporting said antenna ( 14 );

Two recycled PVC layers ( 15 , 20 ), a front side PVC layer ( 15 ) and a back side PVC layer ( 20 ), each PVC layer being laminated on a side of said central PVC core ( 13 ), said front side PVC layer ( 15 ) being laminated on the side of said PVC core ( 13 ) supporting said antenna ( 14 );

Two transparent PET layers ( 16 , 22 ), a front side PET layer ( 16 ) and a back side PET layer ( 22 ), said PET layers ( 16 , 22 ) being glued on each of said recycled PVC layers ( 15 , 20 ), said front side PET layer ( 16 ) being metalized by an aluminum foil ( 17 ); and

Two PVC transparent overlays ( 19 , 23 ) glued on each external face of said card.

2. The card according to claim 1 , wherein said antenna ( 14 ) is made of recycled copper.

3. The card according to claim 2 , wherein said antenna ( 14 ) is engraved on said PVC core ( 13 ).

4. The card according to claim 3 , wherein said PET layers ( 16 , 22 ) are made of recycled PET.

5. The card according to claim 4 , wherein said transparent PVC overlays ( 19 , 23 ) are made of recycled PVC.

6. The card according to claim 5 , wherein said aluminum foil ( 17 ) is constituted of recycled aluminum.

7. The card according to claim 6 , wherein it also comprises external contacts connected to said chip.

8. The card according to claim 7 , wherein said card is:

a banking card, or

a loyalty card.

9. The card according to claim 8 , wherein it is only composed of recycled material.

10. The card according to claim 9 , wherein said recycled PVC layers ( 15 , 20 ) are made of 99% or less of recycled PVC.

11. The card according to claim 10 , wherein said recycled PVC layers ( 15 , 20 ) are made of at least 25% of recycled PVC.

12. The card according to claim 11 , wherein said recycled PVC layers ( 15 , 20 ) are white, colored or transparent.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 19, 2023
From: VIALARD, CAMILLE; ANSALDI, LAURENCE
To: THALES DIS FRANCE SAS
Reel/Frame 065905/0056 →
Priority Claims (1)
EP 21305502 · Apr 16, 2021 · regional
Continuity (1)
Related Publication 20240198647A1 · Jun 20, 2024
References Cited (4)
US 10414193B2 · Riedl · 2019 [cited by examiner]
US 20070244709A1 · Gilbert · 2007 [cited by applicant]
WO 2020160239A1 · 2020 [cited by applicant]
International Search Report (PCT/ISA/210) and Written Opinion (PCT/ISA/237) mailed on Aug. 11, 2022, by the European Patent Office as the International Searching Authority for current International Application No. PCT/E… [cited by applicant]