IP Library Patent Application 18563422
Patent Application
App. No. 18/563,422

SILICON CARBIDE EPITAXIAL SUBSTRATE AND METHOD OF MANUFACTURING SILICON CARBIDE SEMICONDUCTOR DEVICE

Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US None
App. No.
18/563,422
Abstract

A silicon carbide epitaxial substrate includes a silicon carbide substrate and a silicon carbide epitaxial layer. The silicon carbide epitaxial layer is on the silicon carbide substrate. The silicon carbide epitaxial layer has a main surface located opposite to an interface between the silicon carbide substrate and the silicon carbide epitaxial layer. An area density of a pit in the main surface is 1/cm 2 or less. An area density of a bump in the main surface is less than 0.7/cm 2 . An area of the pit is 100 μm 2 or less, and an area of the bump is 100 μm 2 or less when viewed in a direction perpendicular to the main surface. A depth of the pit is 0.01 μm to 0.1 μm and a height of the bump is 0.01 μm to 0.1 μm in the direction perpendicular to the main surface.

Claims (26)

1 . A silicon carbide epitaxial substrate comprising:

a silicon carbide substrate; and

a silicon carbide epitaxial layer on the silicon carbide substrate,

wherein the silicon carbide epitaxial layer has a main surface located opposite to an interface between the silicon carbide substrate and the silicon carbide epitaxial layer,

an area density of a pit in the main surface is 1/cm 2 or less,

an area density of a bump in the main surface is less than 0.7/cm 2 ,

an area of the pit is 100 μm 2 or less and an area of the bump is 100 μm 2 or less when viewed in a direction perpendicular to the main surface, and

a depth of the pit is 0.01 μm to 0.1 μm and a height of the bump is 0.01 μm to 0.1 μm in the direction perpendicular to the main surface.

2 . The silicon carbide epitaxial substrate according to claim 1 , wherein the silicon carbide epitaxial layer has a thickness of 15 μm or more.

3 . The silicon carbide epitaxial substrate according to claim 1 ,

wherein the silicon carbide epitaxial layer has a thickness of less than 15 μm,

the area density of the bump in the main surface is 0.1/cm 2 or less, and

the area density of the pit in the main surface is 0.5/cm 2 or less.

4 . The silicon carbide epitaxial substrate according to claim 1 , wherein an area density of a three-dimensional oblique defect in the main surface is 0.006/cm 2 to 0.2/cm 2 .

5 . The silicon carbide epitaxial substrate according to claims 1 ,

wherein an area density of a scratch in the main surface is 1/cm 2 or less,

a width of the scratch is 10 μm or less and a length of the scratch is 150 mm or less when viewed in the direction perpendicular to the main surface, and

a depth of the scratch is 0.2 μm or more in the direction perpendicular to the main surface.

6 . A silicon carbide epitaxial substrate comprising:

a silicon carbide substrate; and

a silicon carbide epitaxial layer on the silicon carbide substrate,

wherein the silicon carbide epitaxial layer has a main surface located opposite to an interface between the silicon carbide substrate and the silicon carbide epitaxial layer, and

an area density of a three-dimensional oblique defect in the main surface is 0.006/cm 2 to 0.2/cm 2 .

7 . A method of manufacturing a silicon carbide semiconductor device, the method comprising:

preparing the silicon carbide epitaxial substrate according to claim 1 ; and

processing the silicon carbide epitaxial substrate.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 5, 2026
From: SUMITOMO ELECTRIC INDUSTRIES, LTD.
To: MITSUMI ELECTRIC CO., LTD.
Reel/Frame 074860/0548 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 22, 2023
From: NISHIHARA, HIROKI; HONKE, TSUBASA; MIYASE, TAKAYA; ENOKIZONO, TARO
To: SUMITOMO ELECTRIC INDUSTRIES, LTD.
Reel/Frame 065645/0144 →