IP Library › Granted Patent US 12,595,843
Granted Patent B2
US 12,595,843 · App. 18/570,096 · Granted Apr 7, 2026

Electric drive for a vehicle

Inventors: Theodor Gassmann (Siegburg, DE); John Foulsham (Hampshire, GB); Ian Stone (Oxfordshire, GB); Daniel Beeby (Norfolk, GB)
Assignee: GKN Automotive Limited
F16H57/0476B60K1/00F16H57/02F16H57/0412F16H57/043F16H57/0435F16H57/0441F16H57/0453B60K2001/006F16H2057/02034F16H2057/02043
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,595,843
App. No.
18/570,096
Granted
Apr 7, 2026
Kind
B2
Abstract

An electric drive for a vehicle comprises a housing, an electric machine with a stator connected to the housing and including stator end-windings, a rotor rotatable relative to the stator, and a driveshaft connected to the rotor and rotatably supported in the housing about an axis of rotation, a transmission to transmit a rotary movement from the driveshaft to drive a driveline of the vehicle, and a hydraulic circuit for circulating a fluid.

Claims (35)

1 . An electric drive for a vehicle, comprising:

a housing,

an electric machine with a stator connected to the housing and including stator end-windings, a rotor rotatable relative to the stator, and a driveshaft connected to the rotor and rotatably supported in the housing about an axis of rotation,

a transmission to transmit a rotary movement from the driveshaft to drive a driveline of the vehicle, and

a hydraulic circuit for circulating a fluid, the hydraulic circuit comprising a pump hydraulically connected to a reservoir, a mode control valve hydraulically connected to the pump, a hydraulic stator path connecting the mode control valve with a portion of the electric machine to supply fluid to the stator, and a hydraulic transmission path connecting the mode control valve with a portion of the transmission,

wherein the mode control valve is controllable such that in a low speed mode the stator end-windings of the electric machine are supplied with fluid via the hydraulic stator path, and in a high speed mode the transmission is supplied with fluid via the hydraulic transmission path.

2 . The electric drive according to claim 1 , wherein the housing includes an intermediate wall which separates the reservoir into a motor-side reservoir and a transmission-side reservoir, and wherein a reservoir control valve is arranged in a through-opening of the intermediate wall to selectively open or close the through-opening.

3 . The electric drive according to claim 2 , wherein the reservoir control valve is controllable such that the through-opening in the low speed mode is open and in the high speed mode is closed.

4 . The electric drive according to claim 2 , wherein in the low speed mode the transmission is supplied with fluid passively from the transmission-side reservoir, and wherein a fluid level in the transmission-side reservoir is higher in the low speed mode than in the high speed mode.

5 . The electric drive according to claim 2 , wherein the reservoir control valve is a two-way two-position directional valve, and wherein the reservoir control valve in the high speed mode is in a normal position and in the low speed mode is in an actuated position.

6 . The electric drive according to claim 2 , wherein the mode control valve is electromagnetically actuated, and wherein the reservoir control valve is hydraulically actuated via a hydraulic pressure line connected to the hydraulic stator path.

7 . The electric drive according to claim 1 , wherein the hydraulic transmission path comprises a branch conduit to an inner diameter of the driveshaft.

8 . The electric drive according to claim 7 , wherein the driveshaft comprises radial bores connecting the inner diameter to the rotor for supplying the electric machine with fluid in the high speed mode.

9 . The electric drive according to claim 1 , wherein the mode control valve is a three-way two-position directional valve, and wherein the mode control valve in the high speed mode is in a normal position and in the low speed mode is in an actuated position.

10 . The electric drive according to claim 9 , wherein the mode control valve is hydraulically actuated, wherein the pump is a bidirectional pump, and wherein the mode control valve is actuated depending on a pumping direction of the pump.

11 . The electric drive according to claim 10 , wherein a fluid supply line hydraulically connecting the reservoir to the pump is divided into two branches, a first branch connected to a first suction side inlet of the pump in the high speed mode and a second branch connected to a second suction side inlet of the pump in the low speed mode, wherein the two branches are reunited in a junction downstream of the pump.

12 . The electric drive according to claim 11 , wherein the first and second branches comprise a check valve arrangement establishing a fluid flow from the first branch to the first suction side inlet, through the pump into the second branch to the junction in the high speed mode; and a fluid flow from the second branch to the second suction side inlet, through the pump into the first branch to the junction in the low speed mode.

13 . The electric drive according to claim 12 , wherein the check valve arrangement comprises two check valves per each of the first and second branches, the respective first and second suction side inlets being each located between the two check valves, respectively, and wherein the check valve arrangement is adapted to allow a flow through each of the two branches only in a direction from the reservoir towards the junction.

14 . The electric drive according to claim 11 , wherein the mode control valve is hydraulically actuated via a hydraulic pressure line connected to the first branch.

15 . The electric drive according to claim 11 , wherein the reservoir control valve is hydraulically actuated via a hydraulic pressure line connected to the first branch.

16 . An electric drive for a vehicle, comprising:

a housing,

an electric machine with a stator connected to the housing and including stator end-windings, a rotor rotatable relative to the stator, and a driveshaft connected to the rotor and rotatably supported in the housing about an axis of rotation,

a transmission to transmit a rotary movement from the driveshaft to drive a driveline of the vehicle, and

a hydraulic circuit for circulating a fluid, the hydraulic circuit comprising a pump hydraulically connected to a reservoir, a mode control valve hydraulically connected to the pump, a hydraulic stator path connecting the mode control valve with a portion of the electric machine to supply fluid to the stator, and a hydraulic transmission path connecting the mode control valve with a portion of the transmission,

wherein the mode control valve is controllable such that in a low speed mode the stator end-windings of the electric machine are supplied with fluid via the hydraulic stator path, and in a high speed mode the transmission is supplied with fluid via the hydraulic transmission path, and

wherein the housing includes an intermediate wall which separates the reservoir into a motor-side reservoir and a transmission-side reservoir, wherein a reservoir control valve is arranged in a through-opening of the intermediate wall to selectively open or close the through-opening.

17 . An electric drive for a vehicle, comprising:

a housing,

an electric machine with a stator connected to the housing and including stator end-windings, a rotor rotatable relative to the stator, and a driveshaft connected to the rotor and rotatably supported in the housing about an axis of rotation,

a transmission to transmit a rotary movement from the driveshaft to drive a driveline of the vehicle, and

a hydraulic circuit for circulating a fluid, the hydraulic circuit comprising a pump hydraulically connected to a reservoir, a mode control valve hydraulically connected to the pump, a hydraulic stator path connecting the mode control valve with a portion of the electric machine to supply fluid to the stator, and a hydraulic transmission path connecting the mode control valve with a portion of the transmission,

wherein the mode control valve is controllable such that in a low speed mode the stator end-windings of the electric machine are supplied with fluid via the hydraulic stator path, and in a high speed mode the transmission is supplied with fluid via the hydraulic transmission path,

wherein the mode control valve is a three-way two-position directional valve, which in the high speed mode is in a normal position and in the low speed mode is in an actuated position, and

wherein the mode control valve is hydraulically actuated, wherein the pump is a bidirectional pump, the mode control valve being actuated depending on a pumping direction of the pump.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 2, 2024
From: GASSMANN, THEODOR; FOULSHAM, JOHN; STONE, IAN; BEEBY, DANIEL
To: GKN AUTOMOTIVE LIMITED
Reel/Frame 066334/0897 →
Continuity (1)
Related Publication 20250137530A1 · May 1, 2025
References Cited (18)
US 10442285B2 · Tokozakura et al. · 2019 [cited by applicant]
US 20040154846A1 · Kira · 2004 [cited by applicant]
US 20130038151A1 · Ohashi · 2013 [cited by examiner]
US 20150330493A1 · Pritchard · 2015 [cited by applicant]
US 20160178548A1 · Berry · 2016 [cited by applicant]
US 20180241288A1 · Murakami et al. · 2018 [cited by applicant]
US 20190229582A1 · Ito et al. · 2019 [cited by applicant]
US 20210001714A1 · Oechslen · 2021 [cited by examiner]
US 20210189687A1 · Minamiura · 2021 [cited by examiner]
EP 3517335A1 · 2019 [cited by applicant]
JP H0898464A · 1996 [cited by applicant]
JP 2006312353A · 2006 [cited by applicant]
JP 2009118666A · 2009 [cited by applicant]
JP 2017100700A · 2017 [cited by applicant]
WO 2018203798A1 · 2018 [cited by applicant]
WO WO2019208081A1 · 2019 [cited by applicant]
International Search Report and Written Opinion for PCT/EP2021/071444 mailed Apr. 8, 2022 (10 pages). [cited by applicant]
JP Office Action for JP Application No. 2024-505442 dated Jan. 14, 2025 (6 pages). [cited by applicant]
Cited By (1)
US 12,732,063