IP Library Patent Application 18576636
Patent Application
App. No. 18/576,636

GROUP14 COMPOSITE

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Patent No.
US None
App. No.
18/576,636
Abstract

Particulate composite materials and devices comprising the same are provided.

Claims (51)

1 . A process for preparing Group14 composite particles, the process comprising:

a. providing a polyol and an optional exclusion agent in an aqueous milieu;

b. heating the aqueous milieu at 150 to 250 C to produce a hydrothermal char;

c. heating of the hydrothermal char to 750 C to 1050 C in the presence of an inert gas to produce pyrolyzed carbon particles;

d. heating of the pyrolyzed carbon particles to 750 C to 1050 C in the presence of an activation gas to produce primary activated carbon particles, the primary activated carbon particles comprising a porous carbon framework; and

e. heating the primary activated carbon particles to 350 C to 450 C in the presence of a silicon-containing gas to impregnate silicon within the porous carbon framework,

wherein individual particles of the Group14 composite particles have a sphericity of greater than 0.5.

2 . The process of claim 1 , wherein the aqueous milieu comprises a co-solvent including one or more of: an alcohol, alkanes, ethers, THF, DMSO, DMF, N-methyl pyrrolidone, glycol, and glymp.

3 . The process of claim 1 , wherein the aqueous milieu is heated to a temperature less than or equal to a decomposition temperature of the preferential exclusion agent.

4 . The process of claim 1 , wherein the polyol is sucrose.

5 . The process of claim 1 , wherein the exclusion agent is: Span 80, poly(acrylic acid), Triton X, or a combination thereof.

6 . The process of claim 1 , wherein the ratio of polyol to the exclusion agent is 1000:1 or less.

7 . The process of claim 1 , wherein the inert gas is nitrogen.

8 . The process of claim 1 , wherein the activation gas is carbon dioxide, steam, or combinations thereof.

9 . The process of claim 1 , further comprising stirring the aqueous milieu.

10 . The process of claim 1 , wherein the silicon-containing gas deposits silicon onto at least a portion of a surface of the primary activated carbon particle.

11 . The process of claim 1 , wherein the fraction of silicon not impregnated within the porous carbon framework relative to the fraction of silicon impregnated within the porous carbon framework, Z, is less than 10.

12 . The process of claim 11 , wherein the impregnating silicon within the porous carbon framework comprises the deposit of a silicon nanoparticle within the interior framework of the activated carbon particles.

13 . The process of claim 1 , wherein the Group 14 composite particles further comprise two or more discrete Group 14 particles and wherein the discrete Group 14 particles are not agglomerated.

14 . The process of claim 1 , wherein a pore volume of the primary activated carbon is at least 0.6 cm3/g.

15 . The process of claim 1 , wherein the silicon-containing gas is introduced via chemical vapor infusion (CVI).

16 . The process of claim 1 , wherein the silicon-containing gas is silane.

17 . The process of claim 1 , further comprising casting a slurry comprising the Group 14 composite particles to produce an anode electrode.

18 . A Group14 composite comprising:

(a) a plurality of porous carbon primary particles derived from a polyol, wherein the plurality of porous carbon particles exhibit a spherical morphology;

(b) silicon impregnated within pores of the porous carbon primary particles;

(c) Dv50 is less than or equal to 10 μm;

(d) Z<10; and

(e) phi (φ)≥0.15, wherein dQ/dV is measured in a half-cell coin cell, and regime I is 0.8V-0.4V and Regime III is 0.15V-0V.

19 - 25 . (canceled)

26 . A Group14 composite comprising:

(a) a plurality of primary particles comprising Group14 elements silicon and carbon, wherein the primary particles have a sphericity of at least 0.5, and wherein each particle comprises a porous carbon scaffold;

(b) 30% to 60% silicon by weight;

(c) Dv50 is less than or equal to 10 μm;

(d) Z<10; and

(e) phi (φ)≥0.15, wherein dQ/dV is measured in a half-cell coin cell, and regime I is 0.8V-0.4V and Regime III is 0.15V-0V.

27 . A Group14 composite comprising carbon and silicon, wherein:

(a) the carbon comprises a porous carbon scaffold derived from a polyol and further comprising:

(i) amorphous carbon,

(ii) a pore volume, wherein greater than 70% of the pore volume is comprised of pores having a diameter less than 2 nm, and

(iii) a Dv90 less 50 nm;

(b) the silicon comprises:

(i) amorphous, nano-sized silicon embedded within the pore volume of the porous carbon scaffold; and

(c) the Group14 composite further comprises:

(i) 30% to 60% silicon by weight,

(ii) Dv50 is less than or equal to 10 μm,

(iii) Z<10, and

(iv) phi (φ)≥0.15, wherein dQ/dV is measured in a half-cell coin cell, and regime I is 0.8V-0.4V and Regime III is 0.15V-0V.

28 - 34 . (canceled)

35 . An energy storage device comprising the Group14 composite of claim 26 .

36 . The energy storage device of claim 35 , wherein the energy storage device is a lithium-silicon battery or a lithium-ion battery.

Assignments (2)
SECURITY INTEREST Recorded Jul 1, 2026
From: GROUP14 TECHNOLOGIES, INC.
To: NOMURA STRATEGIC VENTURES FUND 1, LP
Reel/Frame 075876/0771 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 23, 2024
From: COSTANTINO, HENRY R.
To: GROUP14 TECHNOLOGIES, INC.
Reel/Frame 066216/0727 →