Granted Patent B2

US 12,355,230 · App. 18/576,685 · Granted Jul 8, 2025

Inventors: Tobias Grote (Lüdge, DE); Lutz Heuer (Blomberg, DE)

Assignee: Phoenix Contact GmbH & Co. KG

H02H3/10G01R15/202G01R19/10

Abstract

Claims (23)

1. A method for fault current monitoring when electrically coupling a direct voltage load via a direct voltage branch that comprises a positive conductor and negative conductor to a direct voltage source, the method comprising:

using only a single sensor for a detection of a fault current in the direct voltage branch by:

detecting a magnetic field by the single sensor, wherein the magnetic field is formed overall around the positive conductor and negative conductor for detecting a differential current across positive and negative conductors and in terms of amount, wherein a magnetic field of substantially zero value is detected when there is no fault current and a non-zero magnetic field is detected when there is a fault current,

comparing the detected magnetic field with respect to a threshold value; and

as soon as the fault current to be monitored leaves a permissible range in such a way that the differential current in terms of amount in positive conductor and negative conductor passes a predetermined value and the detected magnetic field accordingly passes the threshold value, activating a switching element for disconnecting the direct voltage load.

2. The method according to claim 1 , wherein the positive conductor and negative conductor are guided through a common through-opening of a ferrite core which is separated at one point and provided there with the single sensor.

3. The method according to claim 2 , wherein a Hall effect sensor is used as the single sensor.

4. A direct voltage switching device for coupling a direct voltage load via a direct voltage branch that comprises a positive conductor and negative conductor to a direct voltage source, the positive conductor and the negative conductor being routed through the direct voltage switching device, comprising

a switching element for coupling and decoupling the direct voltage load;

only one single sensor for detecting a fault current in the direct voltage branch, wherein the single sensor is set up for detecting a magnetic field which forms overall around the positive conductor and negative conductor for detecting a differential current across positive and negative conductors and in terms of amount, wherein the magnetic field having the value of substantially being zero when there is no fault current and the magnetic field being of non-zero when there is a fault current; and

an evaluation device connected to the single sensor and the switching element, which is set up to compare the detected magnetic field with a threshold value and to activate the switching element to disconnect the direct voltage load as soon as the fault current leaves a permissible range in such a way that the differential current in terms of amount in positive conductor and negative conductor passes a predetermined value and the detected magnetic field accordingly passes the threshold value.

5. The direct voltage switching device according to claim 4 ,

wherein the single sensor is arranged not to detect a magnetic field when the differential current across the positive conductor and negative conductor is zero in amount,

and/or

wherein the direct voltage switching device further comprises a ferrite core which has a through-opening and is separated at one point to form an air gap, the positive conductor and the negative conductor being guided through the through-opening and the single sensor being arranged in the air gap.

6. The direct voltage switching device according to claim 4 , wherein the switching element for coupling and decoupling the direct voltage load comprises a first switching element integrated in the positive conductor or in the negative conductor.

7. The direct voltage switching device according to claim 6 , wherein the first switching element is a semiconductor-based, electronically controllable switching element.

8. The direct voltage switching device according to claim 4 , wherein the switching element for coupling and decoupling the direct voltage load comprises a second and a third switching element, wherein one of the second and third switching element is integrated in the positive conductor and the other is integrated in the negative conductor.

9. The direct voltage switching device according to claim 8 , wherein the second and third switching element each comprises an electromechanical switching element.

10. The direct voltage switching device according to claim 4 , wherein the positive conductor and the negative conductor are designed as conductor tracks on a circuit board.

11. The direct voltage switching device according to claim 4 , wherein the evaluation device has a message output or a communication interface for outputting a message signal if the threshold value is passed and/or if the threshold value is not passed but the detected magnetic field has a value which is greater in amount than a second threshold value which is smaller in amount than the threshold value.

12. A switching system with the direct voltage switching device according to claim 4 , wherein the direct voltage switching device has an input and an output, wherein the positive conductor and the negative conductor are connected at the input to a direct voltage bus as a direct voltage source and a direct voltage branch can be connected to and disconnected from the direct voltage load at the output via the positive conductor and the negative conductor.

13. The direct voltage switching device according to claim 4 , wherein the single sensor is a Hall effect sensor.

Assignments (1)

Priority Claims (1)

Continuity (1)

References Cited (33)