IP Library › Granted Patent US 12,521,957
Granted Patent B2
US 12,521,957 · App. 18/580,239 · Granted Jan 13, 2026

Method to make a container for consumer goods and container for consumer goods

Inventors: Cesare Lorenzetti (Boudry, CH); Alexander Androsenko (Boudry, CH)
Assignee: Philip Morris Products S.A.
B31B50/811B65D65/40B65D77/003B65D85/1045B31B2120/102
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Quick Facts
Patent No.
US 12,521,957
App. No.
18/580,239
Granted
Jan 13, 2026
Kind
B2
Abstract

A method of making a container for consumer goods is provided, the method including: folding a first cellulose-based layer to form a package, the package defining a housing for the consumer goods; forming an outer wrapper, the outer wrapper including a second cellulose-based layer having an inner surface defining an inner area and an outer surface defining an outer area, a first polymeric layer provided on the inner surface, and a second polymeric layer provided on less than 30 percent of the outer surface, the first polymeric layer and the second polymeric layer being heat-sealable layers; wrapping the package with the outer wrapper, the wrapping being made so that the first polymeric layer is provided on an inner side of the second cellulose-based layer; and heating the package and the outer wrapper to seal the outer wrapper on the package, forming the container.

Claims (43)

1 . A method of making a container for consumer goods, the method comprising:

folding a first cellulose-based layer to form a package, the package defining a housing for the consumer goods;

forming an outer wrapper, the outer wrapper comprising a second cellulose-based layer having an inner surface defining an inner area and an outer surface defining an outer area, a first polymeric layer provided on the inner surface, and a second polymeric layer provided on less than 30 percent of the outer surface,

wherein the first polymeric layer and the second polymeric layer are heat-sealable layers;

wrapping the package with the outer wrapper, wherein the wrapping is made so that the first polymeric layer is provided on an inner side of the second cellulose-based layer; and

heating the package and the outer wrapper to seal the outer wrapper on the package, forming the container.

2 . The method according to claim 1 , further comprising:

folding the first cellulose-based layer to form the package comprising a lid portion and a box portion, the box portion and the lid portion being divided by an opening line, the lid portion being hinged to the box portion; and

wrapping the box portion and the lid portion with the outer wrapper, the outer wrapper covering, at least in part, the opening line.

3 . The method according to claim 2 , wherein the opening line comprises a first weakened line.

4 . The method according to claim 1 ,

wherein the step of folding a first cellulose-based layer forming a package comprises folding the first cellulose-based layer forming a package defining a base wall and a top wall;

the method further comprising the step of providing the second polymeric layer on portions of the outer surface of the second cellulose-based layer, which cover the top wall or the base wall of the package when the outer wrapper is wrapped around the package.

5 . The method according to claim 1 , wherein the step of forming an outer wrapper comprises the step of providing a third polymeric layer.

6 . The method according to claim 5 , wherein the third polymeric layer is located between the second cellulose-based layer and the first polymeric layer.

7 . The method according to claim 5 , wherein the third polymeric layer is a moisture barrier layer.

8 . The method according to claim 1 , further comprising:

folding the first cellulose-based layer to form a package comprising a lid portion and a box portion, the box portion and the lid portion being divided by an opening line, the lid portion being hinged to the box portion;

wrapping the box portion and the lid portion with the outer wrapper, the outer wrapper covering, at least in part, the opening line; and

forming a second weakened line on the portion of the outer wrapper covering the opening line.

9 . The method according to claim 1 , wherein providing a first polymeric layer or providing a second polymeric layer or providing a third polymeric layer comprises forming a composition comprising one or more of:

a polymer or copolymer of ethylene,

a polymer or copolymer of propylene,

a copolymer of styrene acrylate,

a copolymer of styrene butadiene,

a copolymer of styrene isoprene,

a copolymer of hydrogenated styrene butadiene,

a copolymer of hydrogenated styrene isoprene,

a copolymer of an ester of acrylic or methacrylic acid,

a copolymer of vinyl acetate, and

a copolymer of polybutene.

10 . The method according to claim 9 , wherein the composition further comprises wax.

11 . The method according to claim 9 , wherein the composition further comprises hydrocarbon resin.

12 . A container for consumer goods, the container comprising:

a package comprising a box portion and a lid portion, the package defining a housing for the consumer goods, the lid portion being hinged to the box portion by a hinge line, an opening line separating the box portion and the lid portion outside the hinge line, the box portion and the lid portion being formed by folding a first multi-layer blank comprising a first cellulose-based layer; and

an outer wrapper wrapped and sealed on the package and having a portion covering at least partly the opening line, the outer wrapper comprising:

a second cellulose-based layer having an inner surface and an outer surface,

a first polymeric layer provided on the inner surface of the second cellulose-based layer, and

a second polymeric layer provided on less than 30 percent of the outer surface of the second cellulose-based layer,

wherein the first polymeric layer and second polymeric layer are heat-sealable layers.

13 . The container according to claim 12 , wherein the opening line comprises a first weakened line.

14 . The container according to claim 12 , wherein the outer wrapper further comprises a second weakened line formed on the portion of the outer wrapper covering the opening line.

15 . The container according to claim 12 , wherein the package further comprises a base wall and a top wall, and a second polymeric layer provided on portions of the outer surface of the second cellulose-based layer covering the base wall or the top wall.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 10, 2024
From: LORENZETTI, CESARE; ANDROSENKO, ALEXANDER
To: PHILIP MORRIS PRODUCTS S.A.
Reel/Frame 067062/0110 →
Priority Claims (1)
EP 21188237 · Jul 28, 2021 · regional
Continuity (1)
Related Publication 20240343011A1 · Oct 17, 2024
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