HIGH R-VALUE INSULATED BUILDING PANEL WITH INTEGRATED WEATHER RESISTANT BARRIER
A building system including a building panel with insulation, an integrated weather resistant barrier, and sheathing. The insulated building panel increases the energy efficiency of the building system while providing protection against water, air and heat. The insulated building panel is pre-fabricated with the weather resistant barrier for easy installation.
1 . A weather resistant insulated building panel comprising:
an insulation layer;
a rigid sheathing material; and
a weather resistant barrier;
wherein the panel includes a drainage plane; and
wherein the insulation layer is adhered to the sheathing material.
2 . The panel of claim 1 , wherein the insulation layer includes a polyurethane foam.
3 . The panel of claim 2 , wherein the panel does not include a separate adhesive bonding the polyurethane foam insulator to the sheathing material.
4 . The panel of claim 1 , wherein the panel includes a corrugated, ridged, or grooved surface.
5 . The panel of claim 4 , wherein the corrugated, ridged, or grooved surface is a surface of the sheathing material.
6 . The panel of claim 4 , wherein the weather resistant barrier is wrapped or layered on the corrugated, ridged, or grooved surface.
7 . The panel of claim 6 , wherein a gap between the weather resistant barrier and the corrugated, ridged, or grooved surface defines the drainage plane.
8 . The panel of claim 1 , wherein the rigid sheathing material includes at least one of a gypsum material, a magnesium oxide material, or a cementitious material.
9 . The panel of claim 1 , wherein the panel further includes a fluid air barrier membrane.
10 . The panel of claim 1 , wherein the panel further includes an ultraviolet resistant membrane.
11 . The panel of claim 1 , wherein the panel is a seamless corner wall panel, wherein the corner wall panel includes a continuously insulated seamless corner and a double rail mating alignment component.
12 . The panel of claim 1 , wherein the rigid sheathing material and the weather resistant barrier are a single layer comprising a fiber-reinforced plastic.
13 . The panel of claim 1 , further including cross-laminated timber, wherein the rigid sheathing material is configured to attach to the cross-laminated timber.
14 . The panel of claim 1 , wherein the panel does not include a stud.
15 . A weather resistant insulated building panel comprising:
an insulation layer;
a sheathing material; and
a weather resistant barrier;
wherein the panel includes a drainage plane; and
wherein a gap between the weather resistant barrier and a corrugated, ridged, or grooved surface defines the drainage plane.
16 . The panel of claim 15 , wherein the corrugated, ridged, or grooved surface is a surface of the sheathing material.
17 . The panel of claim 15 , wherein the rigid sheathing material includes at least one of a gypsum material, a magnesium oxide material, or a cementitious material.
18 . A weather resistant insulated building panel comprising:
an insulation layer;
a rigid sheathing material; and
a weather resistant barrier;
wherein the insulation layer is adhered to the sheathing material;
wherein the panel includes a drainage plane;
wherein the weather resistant barrier is wrapped or layered on a corrugated, ridged, or grooved surface of the panel; and
wherein a gap between the weather resistant barrier and the corrugated, ridged, or grooved surface defines the drainage plane.
19 . The panel of claim 18 , wherein the panel further includes a fluid air barrier membrane and/or an ultraviolet resistant membrane.
20 . The panel of claim 18 , wherein the corrugated, ridged, or grooved surface is a surface of the sheathing material.