IP Library › Patent Application 18585890
Patent Application
App. No. 18/585,890

POLY(HYDROXY)URETHANES FOR ENCAPSULATING PHASE CHANGE MATERIALS AND METHODS OF MAKING THE S

Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US None
App. No.
18/585,890
Abstract

The present disclosure relates to a composition that includes a poly(hydroxy)urethane (PHU) foam, a phase change material (PCM), and a solid additive, where the PHU foam includes a plurality of voids, at least a portion of the voids contain the PCM and the solid additive, and the composition is capable of being repeatedly cycled through a temperature range, resulting in the PCM cycling between a solid phase and a liquid phase. In some embodiments of the present disclosure, the PCM may include at least one of a hydrated salt, a paraffin wax, a sugar alcohol, a fatty acid, and/or a eutectic mixture.

Claims (34)

1 . A composition comprising:

a poly(hydroxy)urethane (PHU) foam;

a phase change material (PCM); and

a solid additive, wherein:

the PHU foam comprises a plurality of voids,

at least a portion of the voids contain the PCM and the solid additive, and

the composition is capable of being repeatedly cycled through a temperature range, resulting in the PCM cycling between a solid phase and a liquid phase.

2 . The composition of claim 1 , wherein the PCM comprises at least one of a hydrated salt, a paraffin wax, a sugar alcohol, a fatty acid, or a eutectic mixture.

3 . The composition of claim 2 , wherein the hydrated salt comprises at least one of calcium chloride hexahydrate (CaCl 2 ·6H 2 O), Na 2 SO 4 ·10H 2 O, Na 2 HPO 4 ·12H 2 O, Na 2 S 2 O 3 ·5H 2 O, CH 3 COONa·3H 2 O, KF·4H 2 O, LiNO 3 ·3H 2 O, or (Na 2 [B 4 O 5 (OH) 4 ]·8H 2 O).

4 . The composition of claim 2 , wherein the paraffin wax comprises a linear long chain hydrocarbon.

5 . The composition of claim 1 , wherein the PCM is present at a concentration 0 wt %<x≤85 wt %.

6 . The composition of claim 1 , wherein the PCM has a heat of fusion 50 J/g≤H≤250 J/g.

7 . The composition of claim 1 , wherein the solid additive comprises at least one of a carbonate salt, a metal oxide, a clay, a zeolite, or a carbonaceous material.

8 . The composition of claim 7 , wherein the carbonate salt comprises at least one of BaCO 3 or Ba 2 SO 4 .

9 . The composition of claim 7 , wherein the carbonaceous material comprises at least one of graphene, graphite, carbon nanotubes, or activated charcoal.

10 . The composition of claim 9 , wherein the carbonaceous material comprises graphite and the composition has a thermal conductivity between 0.18 W/mK and 0.195 W/mK.

11 . The composition of claim 1 , wherein the solid additive is present at a concentration 0 wt %<y≤10 wt %.

12 . The composition of claim 1 , wherein the PHU foam is derived from reacting a cyclic carbonate-containing molecule, an amine-containing molecule, and a thiol-containing molecule.

13 . The composition of claim 12 , wherein the cyclic carbonate-containing molecule comprises at least one of trimethylpropane tricarbonate (TMPTC), 4,4′-[1,4-cyclohexanediylbis (methyleneoxymethylene)]bis [1,3-dioxolan-2-one], 4,4′-[1,6-hexanediylbis (oxymethylene)]bis [1,3-dioxolan-2-one], 4,4′-[1,2-Ethanediylbis(oxymethylene)]bis [1,3-dioxolan-2-one], or ,4′-[1,4-butanediylbis(oxymethylene)] bis[1,3-dioxolan-2-one].

14 . The composition of claim 12 , wherein the amine-containing molecule comprises at least one of spermidine, putrescine (TMD), spermine, cadaverine, or m-xylene diamine.

15 . The composition of claim 12 , wherein the thiol-containing molecule comprises 2,2′-(ethylenedioxy)diethanethiol (EDT), decanethiol, or pentaerythritol tetrakis(3-mercaptopropionate).

16 . The composition of claim 12 , wherein the PHU foam is derived using a starting ratio of diamine to thiol between 10:1 and 1:1.

17 . The composition of claim 12 , wherein the PHU foam is derived using a starting ratio of carbonate to amine plus thiol between 0.1:1.0 to 1.10:1.

18 . The composition of claim 1 , wherein the temperature range is between −20° C. and 120° C.

19 . The composition of claim 1 , wherein the PCM melts, as positioned within the voids, at a first temperature, T m , between −20° C. and 120° C.

21 . The composition of claim 1 , wherein the PCM solidifies, as positioned within the voids, at a second temperature, T c , between −40° C. and 120° C.

21 . The composition of claim 1 , further comprising a surfactant.

22 . The composition of claim 1 , wherein:

the PHU foam is derived from reacting TMPTC, TMD, and EDT,

the PCM comprises CaCl 2 ·6H 2 O, and

the solid additive comprises BaCO 3 .

23 . A method of making a PHU foam, the method comprising:

synthesizing the PHU foam by reacting an amine-containing molecule, a thiol-containing molecule, and a carbonate-containing molecule, and

infusing a PCM into the PHU foam.

Assignments (3)
CHANGE OF NAME Recorded Dec 16, 2025
From: ALLIANCE FOR SUSTAINABLE ENERGY, LLC
To: ALLIANCE FOR ENERGY INNOVATION, LLC
Reel/Frame 073993/0276 →
CONFIRMATORY LICENSE Recorded May 3, 2024
From: ALLIANCE FOR SUSTAINABLE ENERGY, LLC
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 067303/0796 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 28, 2024
From: DAHLHAUSER, SAMUEL DAVIS; RORRER, NICHOLAS A.; ALLEN, ROBERT DAVID; LEE, MINJUNG
To: ALLIANCE FOR SUSTAINABLE ENERGY, LLC
Reel/Frame 066593/0269 →