IP Library Granted Patent US 12,548,761
Granted Patent B2
US 12,548,761 · App. 18/596,347 · Granted Feb 10, 2026

Method and system for water soluble weak acidic resins as carbon precursors for silicon-dominant anodes

Inventors: Younes Ansari (Irvine, CA); Liwen Ji (Irvine, CA); Benjamin Park (Irvine, CA)
Assignee: Enevate Corporation
H01M4/134H01M4/0404H01M4/1395H01M4/364H01M4/386H01M4/587H01M4/661H01M10/0525H01M2004/027
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Quick Facts
Patent No.
US 12,548,761
App. No.
18/596,347
Granted
Feb 10, 2026
Kind
B2
Abstract

Systems and methods for water soluble weak acidic resins as carbon precursors for silicon-dominant anodes may include an electrode coating layer on a current collector, where the electrode coating layer is formed from silicon and pyrolyzed water-soluble acidic polyamide imide as a primary resin carbon precursor. The electrode coating layer may include a pyrolyzed water-based acidic polymer solution additive. The polymer solution additive may include one or more of: polyacrylic acid (PAA) solution, poly (maleic acid, methyl methacrylate/methacrylic acid, butadiene/maleic acid) solutions, and water soluble polyacrylic acid. The electrode coating layer may include conductive additives. The current collector may include a metal foil, where the metal current collector includes one or more of a copper, tungsten, stainless steel, and nickel foil in electrical contact with the electrode coating layer. The electrode coating layer may be more than 70% silicon.

Claims (32)

1 . A battery electrode, the electrode comprising:

an electrode coating layer on a current collector, the electrode coating layer formed from silicon microparticles and a pyrolyzed water-soluble acidic polyamide imide as a primary resin carbon precursor; and

wherein the electrode coating layer further comprises a basic amine and said basic amine is butyldiethanolamine or triethanolamine.

2 . The electrode according to claim 1 , wherein the electrode coating layer further comprises one or more conductive additives.

3 . The electrode according to claim 1 , wherein said current collector comprises one or more of a copper, tungsten, stainless steel, and nickel foil in electrical contact with the electrode coating layer.

4 . The electrode according to claim 1 , wherein the electrode coating layer comprises more than 70% silicon.

5 . The electrode according to claim 1 , wherein the electrode is in electrical and physical contact with an electrolyte.

6 . The electrode according to claim 5 , wherein the electrolyte comprises a liquid, solid, or gel.

7 . A battery electrode, the electrode comprising:

an electrode coating layer on a current collector, the electrode coating layer formed from silicon microparticles and a pyrolyzed water-soluble acidic polyamide imide as a primary resin carbon precursor; and

wherein the electrode coating layer further comprises a basic amine; and wherein the electrode coating layer further comprises a pyrolyzed water-based acidic polymer solution additive.

8 . The electrode according to claim 7 , wherein the polymer solution additive comprises one or more of: polyacrylic acid (PAA) solution, poly (maleic acid, methyl methacrylate/methacrylic acid, butadiene/maleic acid) solutions, and water soluble PAA.

9 . The electrode according to claim 7 , wherein the electrode coating layer further comprises one or more conductive additives.

10 . The electrode according to claim 7 , wherein said current collector comprises one or more of a copper, tungsten, stainless steel, and nickel foil in electrical contact with the electrode coating layer.

11 . The electrode according to claim 7 , wherein the electrode coating layer comprises more than 70% silicon.

12 . The electrode according to claim 7 , wherein the electrode is in electrical and physical contact with an electrolyte.

13 . The electrode according to claim 12 , wherein the electrolyte comprises a liquid, solid, or gel.

14 . A method of forming an electrode, the method comprising:

fabricating a battery electrode comprising an electrode coating layer on a current collector, the electrode coating layer formed from silicon microparticles and a pyrolyzed water-soluble acidic polyamide imide as a primary resin carbon precursor;

wherein the electrode coating layer further comprises a basic amine and said basic amine is butyldiethanolamine or triethanolamine.

15 . The method according to claim 14 , wherein the electrode coating layer further comprises conductive additives.

16 . The method according to claim 14 , wherein said current collector comprises one or more of a copper, tungsten, stainless steel, and nickel foil in electrical contact with the electrode coating layer.

17 . The method according to claim 14 , wherein the electrode coating layer comprises more than 70% silicon.

18 . The method according to claim 14 , wherein the electrode is in electrical and physical contact with an electrolyte and the electrolyte comprises a liquid, solid, or gel.

19 . A method of forming an electrode, the method comprising:

fabricating a battery electrode comprising an electrode coating layer on a current collector, the electrode coating layer formed from silicon microparticles and a pyrolyzed water-soluble acidic polyamide imide as a primary resin carbon precursor;

wherein the electrode coating layer further comprises a basic amine; and wherein the electrode coating layer further comprises a pyrolyzed water-based acidic polymer solution additive.

20 . The method according to claim 19 , wherein the polymer solution additive comprises one or more of: polyacrylic acid (PAA) solution, poly (maleic acid, methyl methacrylate/methacrylic acid, butadiene/maleic acid) solutions, and water soluble PAA.

21 . The method according to claim 19 , wherein wherein the electrode coating layer further comprises conductive additives.

22 . The method according to claim 19 , wherein said current collector comprises one or more of a copper, tungsten, stainless steel, and nickel foil in electrical contact with the electrode coating layer.

23 . The method according to claim 19 , wherein the electrode coating layer comprises more than 70% silicon.

24 . The method according to claim 19 , wherein the electrode is in electrical and physical contact with an electrolyte and the electrolyte comprises a liquid, solid, or gel.

Assignments (2)
SECURITY INTEREST Recorded Mar 10, 2026
From: ENEVATE CORPORATION
To: MCANDREWS, HELD & MALLOY LTD.
Reel/Frame 075093/0935 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 6, 2024
From: ANSARI, YOUNES; JI, LIWEN; PARK, BENJAMIN
To: ENEVATE CORPORATION
Reel/Frame 066668/0874 →
Continuity (4)
Continuation 17577798 · Jan 18, 2022
Continuation 17067503 · Oct 9, 2020
Continuation In Part 16896872 · Jun 9, 2020
Related Publication 20240290943A1 · Aug 29, 2024
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