IP Library Granted Patent US 12,286,092
Granted Patent B2
US 12,286,092 · App. 18/597,584 · Granted Apr 29, 2025

Supplemental electric drive with primary engine recognition for electric drive controller adaptation

Inventors: Roger Richter (Leander, TX); Jamie Noland (Pittsburgh, PA); Morgan Culbertson (Shadyside, PA)
Assignee: Hyliion Inc.
B60W20/10B60K1/00B60K1/04B60K6/48B60K6/52B60K17/354B60K17/356B60K17/36B60L15/20B60W10/08B60W50/00B60K2001/001B60K2001/0438B60L2200/28B60L2240/423B60L2240/441B60L2240/443B60W2050/0026B60W2300/145B60W2300/147B60W2510/0623B60W2510/0638B60W2510/0657B60W2710/083B60Y2200/142B60Y2200/147B60Y2200/92
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Quick Facts
Patent No.
US 12,286,092
App. No.
18/597,584
Granted
Apr 29, 2025
Kind
B2
Abstract

Through-the-road (TTR) hybrid designs using control strategies such as an equivalent consumption minimization strategy (ECMS) or an adaptive ECMS are implemented at the supplemental torque delivering electrically powered drive axle (or axles) in a manner that follows operational parameters or computationally estimates states of the primary drivetrain and/or fuel-fed engine, but does not itself participate in control of the fuel-fed engine or primary drivetrain. BSFC-type data particular to the paired-with fuel-fed engine allows an ECMS implementation (or other similar control strategy) to adapt to efficiency curves for the particular fuel-fed engine and to improve overall efficiencies of the TTR hybrid configuration.

Claims (33)

1. A system, comprising:

a fuel-fed engine;

a primary drivetrain of a tractor unit coupled to the fuel-fed engine;

an engine control module (ECM) for the fuel-fed engine coupled to a controller area network (CAN) interface;

an electric drive axle configured to operate independently of the primary drivetrain; and

an equivalent consumption minimization strategy (ECMS) controller for the electric drive axle coupled to the network interface, wherein the ECMS controller is configured to:

retrieve from the ECM a signature indicative of the fuel-fed engine wherein the signature is indicative of both the fuel-fed engine and the primary drivetrain of the tractor unit;

communicate over a wireless communication interface to retrieve brake-specific fuel consumption (BSFC) type data from an information store at least partially hosted by a network-connected service platform at least upon recognition of a new signature after coupling to the controller area network interface in response to the retrieval of the signature indicative of the fuel-fed engine and the primary drivetrain of the tractor unit;

determine a through-the-road (TTR) equivalent consumption minimization strategy (ECMS) independent of any driver inputs; and

control motive torque supplied by the electric drive axle in accordance with the TTR ECMS.

2. The system of claim 1 , wherein the system forms part of a vehicle having the fuel-fed engine, the primary drivetrain, the electric drive axle and the controller.

3. The system of claim 1 , wherein the fuel-fed engine comprises a fuel combustion engine, a hydrogen internal combustion engine (ICE), a homogeneous charge compression ignition (HCCI) engine, a hydrogen fuel cell, a hybrid electric, a diesel electric, or a turbine electric engine.

4. The system of claim 3 , wherein the fuel-fed engine is configured to run on diesel, gasoline, propane, biodiesel, ethanol (E85), compressed natural gas (CNG), renewable natural gas (RNG), hydrogen, or a combination thereof.

5. The system of claim 1 , wherein the ECMS controller is configured to adapt operation of the electric drive axle for regenerative power.

6. The system of claim 5 , wherein the ECMS controller is responsive to sensed pressure in a brake line for regenerative braking.

7. The system of claim 1 , wherein the ECMS controller is configured to adapt the TTR ECMS based on operation of the fuel-fed engine.

8. The system of claim 7 , wherein the ECMS controller is responsive to computationally estimated operational states of the fuel-fed engine.

9. The system of claim 1 , wherein the ECMS controller does not control the fuel-fed engine.

10. The system of claim 1 , wherein the ECMS controller is configured to update an information store with the BSFC-type data.

11. A method for controlling an operation of a system comprising a fuel-fed engine, a primary drivetrain of a tractor unit coupled to the fuel-fed engine, an engine control module (ECM) for the fuel-fed engine coupled to a network interface, and an electric drive axle, the method comprising:

retrieving from the ECM a signature indicative of the fuel-fed engine, wherein the signature is indicative of both the fuel-fed engine and the primary drivetrain of the tractor unit;

communicating over a wireless communication interface to retrieve brake-specific fuel consumption (BSFC) type data from an information store at least partially hosted by a network-connected service platform at least upon recognition of a new signature after coupling to a controller area network interface in response to the retrieval of the signature indicative of the fuel-fed engine and the primary drivetrain of the tractor unit;

determining a through-the-road (TTR) equivalent consumption minimization strategy (ECMS) independent of any driver inputs; and

controlling motive torque supplied by the electric drive axle independently of the primary drivetrain in accordance with the TTR ECMS.

12. The method of claim 11 , wherein the system forms part of a vehicle having the fuel-fed engine, the primary drivetrain, the electric drive axle and the controller.

13. The method of claim 11 , wherein the fuel-fed engine comprises a fuel combustion engine, a hydrogen internal combustion engine (ICE), a homogeneous charge compression ignition (HCCI) engine, a hydrogen fuel cell, a hybrid electric, a diesel electric, or a turbine electric engine.

14. The method of claim 13 , wherein the fuel-fed engine is configured to run on diesel, gasoline, propane, biodiesel, ethanol (E85), compressed natural gas (CNG), renewable natural gas (RNG), hydrogen, or a combination thereof.

15. The method of claim 11 , further comprising the ECMS controller adapting operation of the electric drive axle for regenerative power.

16. The method of claim 15 , wherein the ECMS controller is responsive to sensed pressure in a brake line for regenerative braking.

17. The method of claim 11 , further comprising the ECMS controller adapting the TTR ECMS based on operation of the fuel-fed engine.

18. The method of claim 17 , wherein the ECMS controller is responsive to computationally estimated operational states of the fuel-fed engine.

19. The method of claim 11 , wherein the ECMS controller does not control the fuel-fed engine.

20. The method of claim 11 , further comprising updating an information store with the BSFC-type data.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 12, 2024
From: RICHTER, ROGER; NOLAND, JAMIE; CULBERTSON, MORGAN
To: HYLIION INC.
Reel/Frame 066735/0938 →
Continuity (4)
Continuation 17742180 · May 11, 2022
Division 16237032 · Dec 31, 2018
Provisional Application 62612540 · Dec 31, 2017
Related Publication 20240208483A1 · Jun 27, 2024
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