IP Library › Granted Patent US 12,321,033
Granted Patent B2
US 12,321,033 · App. 18/601,174 · Granted Jun 3, 2025

Optical distribution system and related methods

Inventors: Michael Todd Faulkner (Granite Falls, NC); Lars Kristian Nielsen (Denver, NC)
Assignee: Corning Research & Development Corporation
G02B6/4452G02B6/4454G02B6/4471G02B6/50
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Quick Facts
Patent No.
US 12,321,033
App. No.
18/601,174
Granted
Jun 3, 2025
Kind
B2
Abstract

Optical distribution systems for data centers or similar networks are disclosed, where one or both ends of a high fiber-count backbone cable branch out once to serve multiple buildings. The optical distribution systems include the backbone cable, an enclosure that receives an end portion of the backbone cable, a plurality of tether cables connected to the backbone cable within a sealed interior of the enclosure and extending from the enclosure, and a plurality of multiport terminals each receiving one of the tether cables and including connection ports for an auxiliary cable that can extend to one of the buildings. Related methods are also disclosed.

Claims (74)

1. An optical distribution system for connecting buildings of a network, comprising:

a backbone cable carrying a plurality of optical fibers, wherein the plurality of optical fibers carried by the backbone cable comprises F optical fibers;

an enclosure configured to provide a sealed interior into which an end portion of the backbone cable extends;

a plurality of tether cables having optical fibers connected to the optical fibers of the backbone cable within the sealed interior of the enclosure, wherein each tether cable of the plurality of tether cables extends from the enclosure; and

a plurality of multiport terminals that each receive an end portion of a respective tether cable of the plurality of tether cables, wherein each multiport terminal of the plurality of multiport terminals is configured to maintain a sealed interface with the respective tether cable and includes a plurality of connection ports configured to receive a plurality of outdoor optical connectors on a front side of the plurality of connection ports, and wherein the optical fibers of the respective tether cable are pre-terminated with connection interfaces that are each received in a back side of a respective connection port of the plurality of connection ports;

wherein:

C F =number of optical fibers of the plurality of tether cables that are terminated by each connection interface of the plurality of connection interfaces,

P=number of connection ports on each multiport terminal of the plurality of multiport terminals, and

T=number of multiport terminals in the plurality of multiport terminals; and

further wherein:

C F ≥12

P≥12, and

T≥12, such that

F≥1,728.

2. The optical fiber distribution system of claim 1 , wherein:

12≤C F ≤24,

12≤P≤24, and

12≤T≤24, such that

1,728≤F≤13,824.

3. The optical fiber distribution system of claim 2 , wherein:

C F =24

P=12, and

T=12, such that

F=3,456.

4. The optical fiber distribution system of claim 2 , wherein the enclosure is a splice enclosure that includes a plurality of splice trays for managing fusion splices between the optical fibers of the backbone cable and the optical fibers of the plurality of tether cables.

5. The optical fiber distribution system of claim 1 , wherein the enclosure is a splice enclosure that includes a plurality of splice trays for managing fusion splices between the optical fibers of the backbone cable and the optical fibers of the plurality of tether cables.

6. The optical fiber distribution system of claim 1 , wherein the enclosure is a patch enclosure that includes a plurality of patch trays for managing mated connections between the optical fibers of the backbone cable and the optical fibers of the plurality of tether cables.

7. The optical fiber distribution system of claim 1 , further comprising:

a plurality of auxiliary cables for connecting to the buildings, wherein each auxiliary cable of the plurality of auxiliary cables extends from a respective multiport terminal of the plurality of multiport terminals and is pre-terminated with a plurality of outdoor optical connectors that are received in the front side of the plurality of connection ports of the respective multiport terminal.

8. The optical fiber distribution system of claim 1 , wherein the enclosure and the plurality of multiport terminals are located in a common vault.

9. The optical fiber distribution system of claim 1 , wherein the enclosure is located in a first vault and the plurality of multiport terminals are located in one or more additional vaults.

10. A method of connecting buildings of a network, comprising:

installing an optical distribution system that comprises:

a backbone cable carrying a plurality of optical fibers, wherein the plurality of optical fibers carried by the backbone cable comprises F optical fibers;

an enclosure configured to provide a sealed interior into which an end portion of the backbone cable extends;

a plurality of tether cables having optical fibers connected to the optical fibers of the backbone cable within the sealed interior of the enclosure, wherein each tether cable of the plurality of tether cables extends from the enclosure; and

a plurality of multiport terminals that each receive an end portion of a respective tether cable of the plurality of tether cables, wherein each multiport terminal of the plurality of multiport terminals is configured to maintain a sealed interface with the respective tether cable and includes a plurality of connection ports, wherein the optical fibers of the respective tether cable are pre-terminated with connection interfaces that are each received in a back side of a respective connection port of the plurality of connection ports;

connecting a first building to the network by connecting one end of an auxiliary cable to a first multiport terminal of the plurality of multiport terminals and an opposite end of the auxiliary cable to communication equipment within the first building, wherein the auxiliary cable is pre-terminated with a plurality of outdoor optical connectors that are received in the front side of the plurality of connection ports of the first multiport terminal; and

operating the network such that backbone cable carries live network traffic for the first building;

wherein:

C F =number of optical fibers of the plurality of tether cables that are terminated by each connection interface of the plurality of connection interfaces,

P=number of connection ports on each multiport terminal of the plurality of multiport terminals, and

T=number of multiport terminals in the plurality of multiport terminals; and

further wherein:

C F ≥12

P≥12, and

T≥12, such that

F≥1,728.

11. The method of claim 10 , wherein:

12≤C F ≤24,

12≤P≤24, and

12≤T≤24, such that

1,728≤F≤13,824.

12. The method of claim 11 , wherein:

C F =24

P=12, and

T=12, such that

F=3,456.

13. The method of claim 11 , wherein the enclosure is a splice enclosure that includes a plurality of splice trays, and wherein installing the optical distribution system further comprises:

establishing fusion splices between the optical fibers of the backbone cable and the optical fibers of the plurality of tether cables; and

managing the fusion splices in the plurality of splice trays of the enclosure.

14. The method of claim 11 , wherein the enclosure is a patch enclosure that includes a plurality of patch trays, wherein the plurality of optical fibers carried by the backbone cable comprises F pre-terminated optical fibers, and wherein installing the optical distribution system further comprises:

establishing mated between the F pre-terminated optical fibers of the backbone cable and the optical fibers of the plurality of tether cables; and

managing the mated connections in the plurality of patch trays of the enclosure.

15. The method of claim 14 , wherein the F pre-terminated optical fibers are terminated with a plurality of multifiber ferrules, and wherein each multifiber ferrule of the plurality of multifiber ferrules terminates a multiple of eight or twelve optical fibers.

16. The method of claim 15 , wherein the F pre-terminated optical fibers are terminated with a plurality of multifiber optical connectors that include the plurality of multifiber ferrules.

17. The method of claim 11 , further comprising:

connecting an additional building to the network by connecting one end of a second auxiliary cable to an second multiport terminal of the plurality of multiport terminals and an opposite end of the auxiliary cable to communication equipment within the first building, wherein the auxiliary cable is pre-terminated with a plurality of outdoor optical connectors that are received in the front side of the plurality of connection ports of the first multiport terminal;

wherein the backbone cable continues to carry live network traffic for the first building while connecting the additional building to the network.

18. The method of claim 10 , further comprising:

connecting an additional building to the network by connecting one end of a second auxiliary cable to an second multiport terminal of the plurality of multiport terminals and an opposite end of the auxiliary cable to communication equipment within the first building, wherein the auxiliary cable is pre-terminated with a plurality of outdoor optical connectors that are received in the front side of the plurality of connection ports of the first multiport terminal;

wherein the backbone cable continues to carry live network traffic for the first building while connecting the additional building to the network.

19. The method of claim 10 , wherein the enclosure and the plurality of multiport terminals are located in a common vault.

20. The method of claim 10 , wherein the enclosure is located in a first vault and the plurality of multiport terminals are located in one or more additional vaults.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 12, 2024
From: FAULKNER, MICHAEL TODD; NIELSEN, LARS KRISTIAN
To: CORNING RESEARCH & DEVELOPMENT CORPORATION
Reel/Frame 066724/0252 →
Continuity (3)
Continuation 18187727 · Mar 22, 2023
Provisional Application 63324412 · Mar 28, 2022
Related Publication 20240210645A1 · Jun 27, 2024
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