IP Library Granted Patent US 12,441,931
Granted Patent B2
US 12,441,931 · App. 18/605,552 · Granted Oct 14, 2025

Sulfonation method for efficient scale-up synthesis of janus carbon nanomaterials from biomass waste

Inventors: Ayrat Gizzatov (Winchester, MA); Wei Wang (Quincy, MA); Sehoon Chang (Boston, MA)
Assignee: SAUDI ARABIAN OIL COMPANY
C09K8/584C01B32/05E21B43/16C01P2002/82C01P2004/61C01P2004/62C01P2004/64C09K2208/10
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Quick Facts
Patent No.
US 12,441,931
App. No.
18/605,552
Granted
Oct 14, 2025
Kind
B2
Abstract

A method of preparing an enhanced oil recovery composition includes carbonizing a biomass waste material to provide carbon microparticles, functionalizing the carbon microparticles with a SO 3 -containing gas such that the carbon microparticles include a hydrophilic surface, and grinding the carbon microparticles to provide carbon nanoparticles. The carbon nanoparticles include a hydrophilic surface and a hydrophobic surface. A method of enhanced oil recovery includes introducing an enhanced oil recovery composition including a carbon nanoparticle functionalized with a SO 3 -containing gas and including a hydrophilic and hydrophobic surface into a hydrocarbon-bearing formation. The method includes displacing hydrocarbons from the hydrocarbon-bearing formation and recovering the hydrocarbons.

Claims (22)

1. A method of preparing an enhanced oil recovery composition comprising:

carbonizing a biomass waste material to provide carbon microparticles;

functionalizing the carbon microparticles with a SO 3 -containing gas such that the carbon microparticles comprise a hydrophilic surface; and

grinding the functionalized carbon microparticles to provide carbon nanoparticles, wherein the carbon nanoparticles comprise a hydrophilic surface and a hydrophobic surface.

2. The method of claim 1 , further comprising mixing the carbon nanoparticles with an aqueous-based fluid to provide an enhanced oil recovery fluid.

3. The method of claim 2 , wherein the aqueous-based fluid is water, seawater, or brine.

4. The method of claim 2 , wherein the aqueous-based fluid comprises one or more additives selected from a group consisting of surfactant, stabilizers, and combinations thereof.

5. The method of claim 2 , further comprising:

introducing the enhanced oil recovery fluid into a hydrocarbon-bearing formation;

displacing hydrocarbons from the hydrocarbon-bearing formation; and

recovering the hydrocarbons.

6. The method of claim 5 , wherein the carbon nanoparticles are present in the enhanced oil recovery fluid in an amount ranging from 0.001 to 3.0 wt %.

7. The method of claim 1 , wherein the biomass waste material comprises a biomass waste selected from a group consisting of seaweed, algae, coffee, tea leaves, fruit peels, shells of nuts, and combinations thereof.

8. The method of claim 1 , wherein the biomass waste material comprises a molecule selected from a group consisting of starch, chitin, lignin, cellulose, and combinations thereof.

9. The method of claim 1 , wherein carbonizing the biomass waste material comprises heating the biomass waste material at a temperature of a range of 300 to 550° C. for a period of 15 to 60 minutes under an inert atmosphere.

10. The method of claim 1 , wherein the carbon microparticles have an average particle size ranging from 5 to 500 μm.

11. The method of claim 1 , wherein functionalizing the carbon microparticles with the SO 3 -containing gas comprises heating the carbon microparticles at a temperature in a range of 20 to 80° C.

12. The method of claim 11 , wherein functionalizing the carbon microparticles further comprises supplying the SO 3 -containing gas at a flow rate in a range of 0.1 to 2 mL/min.

13. The method of claim 11 , where functionalizing the carbon microparticles with the SO 3 -containing gas further comprises heating for an amount of time ranging from 15 to 50 minutes.

14. The method of claim 1 , wherein the hydrophilic surface functionality is a sulfonate.

15. The method of claim 1 , wherein grinding the carbon microparticles comprises ball milling the carbon microparticles for a time period of 0.5 to 8 hours with a speed of 2000 to 4000 rpm (rotations per minute).

16. The method of claim 1 , wherein the carbon nanoparticles have an average particle size ranging from 10 to 2,000 nm.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 5, 2025
From: ARAMCO SERVICES COMPANY
To: SAUDI ARAMCO UPSTREAM TECHNOLOGIES COMPANY
Reel/Frame 070418/0329 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 5, 2025
From: SAUDI ARAMCO UPSTREAM TECHNOLOGIES COMPANY
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 070418/0366 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 19, 2024
From: GIZZATOV, AYRAT; WANG, WEI; CHANG, SEHOON
To: ARAMCO SERVICES COMPANY
Reel/Frame 067166/0175 →
Continuity (1)
Related Publication 20250289993A1 · Sep 18, 2025
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