IP Library › Granted Patent US 12,518,981
Granted Patent B2
US 12,518,981 · App. 18/607,968 · Granted Jan 6, 2026

Substrate processing apparatus, method of manufacturing semiconductor device, and recording medium

Inventors: Daigi Kamimura (Toyama, JP); Tomoshi Taniyama (Toyama, JP); Kenji Shirako (Toyama, JP); Hironori Shimada (Toyama, JP); Akira Horii (Toyama, JP); Takayuki Nakada (Toyama, JP); Norihiro Yamashima (Toyama, JP)
Assignee: Kokusai Electric Corporation
H01L21/67017C23C16/4412C23C16/4588C23C16/46H01J37/3244H01J37/32834H01L21/67098H04W72/02H04W72/0446H04W72/0453H04W72/20H01J2237/332
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Quick Facts
Patent No.
US 12,518,981
App. No.
18/607,968
Granted
Jan 6, 2026
Kind
B2
Abstract

A substrate processing apparatus includes: a processing module including a process container in which at least one substrate is processed and a substrate loading port installed at a front side of the processing module, a utility system including a supply system which supplies a processing gas into the first process container and a surface of the first utility system is connected or arranged close to a rear surface of the processing module; a vacuum-exhauster behind the processing module and configured to exhaust an inside of the process container; an exhaust pipe that brings the process container into fluid communication with the vacuum-exhauster; a pipe housing which supports the exhaust pipe; and a first vibration-damping fastener connecting the vacuum-exhauster and the pipe housing. The exhaust pipe includes a first flexible portion that allows displacement of the exhaust pipe's end, and the vacuum-exhauster and pipe housing are installed at a floor.

Claims (42)

1 . A substrate processing apparatus, comprising:

a processing module including a process container in which at least one substrate is processed and a first gate valve installed at a front side of the processing module;

a utility system including a supply system configured to supply a processing gas into the process container, a surface of the utility system is connected or arranged close to a rear surface of the processing module;

a vacuum-exhauster arranged behind the processing module and configured to exhaust an inside of the process container;

an exhaust pipe configured to bring the process container into fluid communication with the vacuum-exhauster;

a pipe housing configured to support the exhaust pipe; and

a first vibration-damping fastener connecting the vacuum-exhauster and the pipe housing,

wherein the exhaust pipe includes a first flexible portion configured to allow displacement of an end of the exhaust pipe and installed outside the vacuum-exhauster, and

wherein the vacuum-exhauster and the pipe housing are installed at a floor.

2 . The substrate processing apparatus of claim 1 , wherein the first vibration-damping fastener and the first flexible portion are configured to be capable of suppressing a vibration transmitted from the vacuum-exhauster to the process container.

3 . The substrate processing apparatus of claim 1 , wherein the pipe housing is installed outside the processing module, and includes a frame and a panel configured to cover an outside of the frame, and

wherein the pipe housing further includes a vibration-damper which is installed on at least one connector between the frame and the exhaust pipe.

4 . The substrate processing apparatus of claim 1 , further comprising a second vibration-damping fastener which connects the processing module and the pipe housing, and

wherein the first vibration-damping fastener and the second vibration-damping fastener are made of resin or rubber.

5 . The substrate processing apparatus of claim 3 , wherein the first flexible portion is installed on a side of the exhaust pipe adjacent to the vacuum-exhauster, and the at least one connector is installed closer to the process container than the first flexible portion.

6 . The substrate processing apparatus of claim 3 , wherein the first flexible portion is further configured such that a fixer configured to fix both ends of the first flexible portion is attachable to the first flexible portion.

7 . The substrate processing apparatus of claim 1 , wherein the vacuum-exhauster and the pipe housing are installed at the floor so that an air intake port of the vacuum-exhauster is at the same height as an exhaust port of the process container.

8 . The substrate processing apparatus of claim 3 , wherein the vibration-damper is made of a vibration-damping alloy that absorbs mechanical vibration, and the first vibration-damping fastener is made of resin or rubber.

9 . The substrate processing apparatus of claim 1 , wherein the exhaust pipe includes a plurality of separable sections connected via elastic seals, and at least one connector is installed at each of the sections.

10 . The substrate processing apparatus of claim 1 , wherein the exhaust pipe includes a second flexible portion configured to allow displacement of another end of the exhaust pipe, and

wherein the apparatus further comprises a holder that bridges both sides of the second flexible portion to bear a load generated between the both sides of the second flexible portion, and is made of a vibration-damping member.

11 . The substrate processing apparatus of claim 3 , wherein the vibration-damper has a plate-shape, and

wherein the vibration-damper is configured to support at least a portion of a gravity applied to the exhaust pipe as a shear load in a direction parallel to a plate-shaped surface of the vibration-damper.

12 . The substrate processing apparatus of claim 1 , wherein the vacuum-exhauster is a pump having a rotor rotating shaft extending in a vertical direction.

13 . The substrate processing apparatus of claim 1 , wherein the vacuum-exhauster is installed at the floor via a vibration-damping member.

14 . A substrate processing apparatus, comprising:

a processing module including a process furnace in which at least one substrate is processed and a first gate valve installed at a front side of the processing module;

a utility system including a supply system configured to supply a processing gas into the process furnace, a surface of the utility system is connected or arranged close to a rear surface of the processing module;

a vacuum-exhauster arranged behind the processing module and configured to exhaust an inside of the process furnace;

an exhaust pipe configured to bring the process furnace into fluid communication with the vacuum-exhauster;

a pipe housing configured to support the exhaust pipe; and

a first vibration-damper fastener connecting the vacuum-exhauster and the pipe housing,

wherein the exhaust pipe includes a first flexible portion configured to allow displacement of an end of the exhaust pipe and installed outside the vacuum-exhauster.

15 . The substrate processing apparatus of claim 14 , wherein the exhaust pipe further includes a connector connecting the exhaust pipe to the pipe housing at a position closer to the process furnace than the first flexible portion.

16 . The substrate processing apparatus of claim 14 , wherein the vacuum-exhauster and the pipe housing are installed at a floor.

17 . A substrate processing method comprising:

providing the substrate processing apparatus of claim 1 ; and

processing the at least one substrate in the process container while damping a vibration transmitted from the vacuum-exhauster to the process container via the exhaust pipe.

18 . A method of manufacturing a semiconductor device comprising the substrate processing method of claim 17 .

19 . The substrate processing apparatus of claim 1 , wherein the pipe housing is installed outside the processing module, and includes a frame, a panel configured to cover an outside of the frame and at least one connector connecting the exhaust pipe to the frame.

20 . The substrate processing apparatus of claim 19 , wherein the first vibration-damping fastener is configured to be capable of suppressing transmission of a vibration from the vacuum-exhauster to the process container through the pipe housing, and

wherein the first flexible portion is configured to be capable of suppressing the vibration transmitted from the vacuum-exhauster to the process container through the exhaust pipe.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 18, 2024
From: KAMIMURA, DAIGI; TANIYAMA, TOMOSHI; SHIRAKO, KENJI; SHIMADA, HIRONORI; HORII, AKIRA; NAKADA, TAKAYUKI; YAMASHIMA, NORIHIRO
To: KOKUSAI ELECTRIC CORPORATION
Reel/Frame 066816/0399 →
Priority Claims (1)
JP 2020-057564 · Mar 27, 2020 · national
Continuity (3)
Continuation 17889054 · Aug 16, 2022
Continuation 17211951 · Mar 25, 2021
Related Publication 20240224238A1 · Jul 4, 2024
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