IP Library Granted Patent US 12,654,381
Granted Patent B2
US 12,654,381 · App. 18/609,027 · Granted Jun 16, 2026

Melt processible fluororesin molded article

Inventors: Hiromasa Yabe (Shizuoka, JP); Takahiro Nishimura (Shizuoka, JP)
Assignee: CHEMOURS-MITSUI FLUOROPRODUCTS CO., LTD.
B29C48/022B29C48/07C08L27/14C08L27/16C08L27/18C08L27/20B29K2027/14B29K2027/16B29K2027/18
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Quick Facts
Patent No.
US 12,654,381
App. No.
18/609,027
Granted
Jun 16, 2026
Kind
B2
Abstract

Provided is a melt processible fluororesin molded article with reduced metal ions after molding (eluted metal ions) and submicron size fine particles. The melt processible fluororesin molded article has an amount of eluted Ni ions (in pg/cm 2 ) and amount of eluted Cr ions (in pg/cm 2 ) and amount of eluted Mo ions (in pg/cm 2 ) in a test solution after eluting for 20 hours at 60° C. using 12% nitric acid, quantitatively analyzed by the ICP (induced coupled plasma) mass analysis method, satisfy the following formula: 0 . 5 ≤ 1 - [ ( M 1 + M 2 ) / ( M 1 + M 2 + M 3 ) ] < 1 , wherein M 1 refers to the eluted Cr ion amount (in pg/cm 2 ), M 2 refers to the eluted Mo ion amount (in pg/cm 2 ), and M 3 refers to the eluted Ni ion amount (in pg/cm 2 ).

Claims (18)

1 . A melt processible fluororesin molded article,

wherein an amount of eluted Ni ions in pg/cm 2 , an amount of eluted Cr ions in pg/cm 2 , and an amount of eluted Mo ions in pg/cm 2 in a test solution after eluting for 20 hours at 60° C. using 12% nitric acid, quantitatively analyzed by an induced coupled plasma mass analysis method, satisfy the following formula:

0.68≤1−[(M 1 +M 2 )/(M 1 +M 2 +M 3 )]<0.8,

wherein M 1 refers to the eluted Cr ion amount in pg/cm 2 , M 2 refers to the eluted Mo ion amount in pg/cm 2 , and M 3 refers to the eluted Ni ion amount in pg/cm 2 ,

wherein the amount of the eluted Mo ions measured by the induced coupled plasma mass analysis method is 53 to 144 pg/cm 2 , the amount of the eluted Cr ions measured by the induced coupled plasma mass analysis method is 149 to 838 pg/cm 2 , and the amount of the eluted Ni ions measured by the induced coupled plasma mass analysis method is 627 to 3014 pg/cm 2 ,

wherein the melt processible fluororesin molded article is molded formed from a melt processible fluororesin comprising a copolymer comprising tetrafluoroethylene and 2 to 8 mol % perfluoro (ethylvinyl ether),

wherein the melt processible fluororesin molded article comprises fine particles in an amount such that 0 to 100 particles/mL are detected, as measured by passing ultrapure water through an automatic measurement fine particle meter for 1 hour as specified in JIS K 0554,

wherein a zeta potential of a surface of the melt processable molded article measured by the flow potential method is −50 mV or lower.

2 . The melt processible fluororesin molded article according to claim 1 , wherein anions and cations are not detected by any of an ion chromatography method, the induced coupled plasma mass analysis method, and a time of flight-secondary ion mass spectrometry method.

3 . The melt processible fluororesin molded article according to claim 1 , wherein a zeta potential of the melt processible fluororesin is −50 mV or lower, as measured by a flow potential method.

4 . The melt processible fluororesin molded article according to claim 1 , wherein the melt processible fluororesin is having a melt flow rate (MFR) when measured at a measurement temperature of 372° C. and a load of 5 kg of 1 to 100 g/10 minutes.

5 . The melt processible fluororesin molded article according to claim 1 , wherein the melt processible fluororesin molded article is having transmittance of 50% T or more at a wavelength of 240-800 nm.

6 . The melt processible fluororesin molded article according to claim 1 , wherein the melt processible fluororesin molded article is having transmittance of 60% T or more at a wavelength of 240-800 nm.

7 . The melt processible fluororesin molded article according to claim 1 , wherein the melt processible fluororesin molded article is having transmittance of 75% T or more at a wavelength of 240-800 nm.

8 . The melt processible fluororesin molded article according to claim 1 , wherein the melt processible fluororesin molded article is having transmittance of 50% T or more at a wavelength of 240-340 nm.

9 . The melt processible fluororesin molded article according to claim 1 , wherein the melt processible fluororesin is melt molded to form the melt processible fluororesin molded article.

10 . The melt processible fluororesin molded article according to claim 9 , wherein the melt processible fluororesin has a form selected from the group consisting of a pellet, a cube, and a bead prior to being melt molded.

11 . The melt processible fluororesin molded article according to claim 1 , wherein the melt processible fluororesin molded article is a molded article selected from the group consisting of a tube, a pipe, a bottle, a fitting, a gasket, an O-ring, a valve, a filter housing, a wafer carrier, and a sheet molded article.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 27, 2024
From: YABE, HIROMASA; NISHIMURA, TAKAHIRO
To: CHEMOURS-MITSUI FLUOROPRODUCTS CO., LTD.
Reel/Frame 066912/0260 →
Priority Claims (2)
JP 2017-123485 · Jun 23, 2017 · national
JP 2018-107956 · Jun 5, 2018 · national
Continuity (2)
Continuation 16623973
Related Publication 20240217155A1 · Jul 4, 2024
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